Fine Adjust Applicator for SL™ Crimp Terminal
FineAdjust Applicator
Specification Sheet
Part No. 63900-3400
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: SL™ Crimp Terminal, Male, 24-30 AWG.
Terminal Series No.
50087
50294
70021
Terminal Order No.
50087-8000
50087-8014
50087-8030
50294-8089
16-02-0077
16-02-0078
16-02-0091
16-02-0105
50087-8060
50087-8099
50294-8099
40-08-0871
70021-0001
70021-0004
70021-0006
Wire Size
AWG
mm²
24-30
24-28
24-30
0.20-0.05
0.20-0.08
0.20-0.05
Insulation Diameter
mm
In.
0.80-1.60
0.85-1.60
1.01-1.52
.031-.063
.034-.063
.040-.060
Strip Length
mm
In.
3.00-3.50
3.00-3.50
3.17-3.56
.118-.138
.118-.138
.125-.140
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-639003400
Revision: B
Release Date: 08-13-07
Revision Date: 02-28-08
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
50087
50294
70021
Bell mouth
mm
0.20-0.50
0.20-0.50
0.20-0.50
In.
.008-.020
.008-.020
.008-.020
Cut-off Tab Maximum
Front
Rear
mm
In.
mm
In.
0.15 .006 0.30 .012
0.13 .005 0.13 .005
0.13 .005 0.13 .005
Conductor Brush
mm
0.00-1.00
0.00-1.00
0.00-1.00
In.
.000-.039
.000-.039
.000-.039
Bend up Bend down
Terminal Series No.
50087
50294
70021
3
3
3
Degree
3
0
3
Twist
Roll
Degree
3
3
3
8
8
8
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
1.00 .039 1.60 .063
1.00 .039 1.60 .063
1.00 .039 1.60 .063
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG mm
2
24
0.20
26
0.12
28
0.08
30
0.05
24
0.20
26
0.12
28
0.08
24
0.20
26
0.12
28
0.08
30
0.05
Crimp Height
mm
In.
0.79-0.87 .031-.034
0.74-0.81 .029-.032
0.71-0.78 .028-.031
0.67-0.74 .026-.029
0.79-0.87 .031-.034
0.74-0.81 .029-.032
0.71-0.78 .028-.031
0.79-0.84 .031-.033
0.74-0.79 .029-.031
0.71-0.76 .028-.030
0.66-0.71 .026-.028
Pull Force Minimum
N
Lb.
29.3
6.6
19.5
4.4
9.7
2.2
4.9
1.1
31.1
7.0
17.8
4.0
8.9
2.0
22.2
5.0
13.3
3.0
8.9
2.0
6.7
1.5
50087
50294
70021
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639003400
Revision: B
Release Date: 08-13-07
Revision Date: 02-28-08
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
PARTS LIST
FineAdjust Applicator 63900-3400
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-3470
63900-3470
Tool Kit (All “Y” Items)
REF
63444-1018
63444-1018
Conductor Punch
1Y
1
63445-1031
63445-1031
Conductor Anvil
1Y
2
63446-1626
63446-1626
Insulation Punch
1Y
3
63445-1630
63445-1630
Insulation Anvil
1Y
4
63443-0003
63443-0003
Cut-Off Plunger
2Y
5
63443-0012
63443-0012
Front Plunger Retainer
1Y
6
63443-1402
63443-1402
Cut-off Die Blade
1Y
7
63443-1002
63443-1002
Rear Plunger Retainer
1Y
8
Other Components (REF 003450)
11-17-0022
1739-21
Hold Down Spring
1
9
11-18-4083
60707-8
Feed Guide
1
10
11-24-1067
4996-4
Cut-Off Plunger Spring
2
11
11-40-4039
8302-5
Plunger Striker
1
12
11-40-4382
8341-8
Shank
1
13
63443-0025
63443-0025
Dual Carrier Key
1
14
63443-0090
63443-0090
Wire Stop
1
15
63443-1718
63443-1718
18.80mm Height Spacer
1
16
63443-2204
63443-2204
4.00mm Coarse Spacer
1
17
63443-2310
63443-2310
3.50mm Fine Spacer
1
18
63443-3060
63443-3060
Rear Plunger Striker
1
19
63443-6111
63443-6111
Rear Cover
1
20
Frame
63800-4901
63800-4901
Top
1
21
63801-3281
63801-3281
Base
1
22
63801-4650
63801-4650
Track
1
23
Hardware
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
1**
26
N/A
N/A
M4 by 10 Long SHCS
2**
27
N/A
N/A
M4 by 12 Long BHCS
2**
28
N/A
N/A
M4 by 35 Long SHCS
1**
29
N/A
N/A
M4 by 50 Long SHCS
1**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
32
N/A
N/A
#10-32 Hex Jam Nut
1**
33
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639003400
Revision: B
Release Date: 08-13-07
Revision Date: 02-28-08
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
Assembly Drawing
21
32
33
1
3
28
20
(2)
12
9
13
27 (2)
19
(2)
24
10
23
21
5
(2)
22
11
15
31
26
16
17
30
18
7
14
2
4
25
8
15
6
(2)
29
Figure 1
Doc No: ATS-639003400
Revision: B
Release Date: 08-13-07
Revision Date: 02-28-08
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639003400
Revision: B
Release Date: 08-13-07
Revision Date: 02-28-08
UNCONTROLLED COPY
Page 5 of 5
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