Vibration Sensor with Linear Output or Manual Setting
D7F
CSM_D7F_DS_E_2_1
Detects Changes in Machine Vibration
• ON/OFF output can be set and checked quickly and easily
from the vibration level meter.
• Vibration waveforms can be checked using the AC monitor
output.
• The IP67 rating enables use in harsh environments.
• Selectable acceleration and speed available. (Linear Output
Models)
• Five operating modes ensure highly accurate error
detection. (Manual Setting Models)
Refer to
Safety Precautions
on page 5.
Ordering Information
Sensors
Appearance
Type
Manual setting
Linear output
Cable
length
5m
10 m
5m
Model
D7F-S01-05
D7F-S01-10
D7F-S03-05
Controllers
Appearance
Type
Manual setting
Model
D7F-C01
Linear output
D7F-C03
1
D7F
Ratings and Specifications
Sensors
Type
Item
Sensitivity
*
Detection frequency
Resonance frequency
Max. acceleration
Vibration resistance
(destruction)
Shock resistance
(destruction)
Connectable vibration
sensor Controller
Degree of protection
Insulation resistance
Dielectric strength
Ambient operating
temperature range
Ambient operating
humidity range
Storage temperature
Weight
*Sensor characteristic
Manual Setting Models
D7F-S01-05/D7F-S01-10
5.1 mV/(m/s
2
) (typical)
20 Hz to 2 kHz (±3 dB)
Approx. 5 kHz
784 m/s
2
10 Hz to 2 kHz, 2-mm single amplitude or 392 m/s
2
294 m/s
2
3 times each in X, Y, and Z directions
D7F-C01
IP67 (IEC 60529)
20 MΩ min. at 100 VDC between the case and all
terminals
Linear Output Model
D7F-S03-05
5.1 mV/(m/s
2
)
±20%
(at 100 Hz)
10 Hz to 2 kHz (±3 dB)
(Approx. 20 kHz)
98 m/s
2
10 to 150 Hz, 0.35-mm single amplitude or 50 m/s
2
150 m/s
2
D7F-C03
100 MΩ min. at 100 VDC between the case and all
terminals
1,000 VAC between the case and all terminals at 50/60 Hz for 1 min
−25
to 70°C (with no icing or condensation)
25% to 95% (with no icing or condensation)
−40
to 80°C (with no icing or condensation)
Approx. 40 g (excluding the cable)
2
D7F
Controllers
Type
Item
Power supply
voltage range
Current
consumption
Ambient
operating
temperature
range
Ambient
operating
humidity range
Storage
temperature
Vibration
resistance
(destruction)
Shock resistance
(destruction)
Connectable
Vibration Sensor
Manual Setting Model
D7F-C01
12 to 24 VDC±10% (10.8 to 26.4 VDC)
200 mA max.
100 mA max.
Linear Output Model
D7F-C03
−20
to 60°C (with no icing or condensation)
−10
to 55°C (with no icing or condensation)
25% to 95% (with no icing or condensation)
−35
to 70°C (with no icing or condensation)
10 to 150 Hz, 0.75-mm single amplitude, maximum
acceleration of 98 m/s
2
294 m/s
2
D7F-S01-@@
25% to 85% (with no icing or condensation)
−25
to 65°C (with no icing or condensation)
10 to 150 Hz, 0.35-mm single amplitude or 50 m/s
2
150 m/s
2
D7F-S03-05
Analog DC
Output range
Allowable load
resistance
Output
configuration
Residual
voltage
Leakage
current
Max. load
voltage
Max. sink
current
Min. output
time
ACC
(reference
values)
VEL
(reference
values)
Impedance
4 to 20 mA
300
Ω
max.
NPN open collector
1.5 V max.
0.1 mA max.
26.4 VDC
100 mA max.
50 ms min.
×1
range, 5.1 mV/(m/s
2
) (typical)
×5
ranges, 25.5 mV/(m/s
2
) (typical)
×10
ranges, 51 mV/(m/s
2
) (typical)
×1
range, 25.4 mV/(mm/s) (typical)
×5
ranges, 127 mV/(mm/s) (typical)
×10
ranges, 254 mV/(mm/s) (typical)
10 kΩ
SPDT (30 VDC, 3 A or 250 VAC, 3 A resistive
load)
ON delay: 0.1 s min. in Continuous Vibration
Relay
Detection Mode
output
5 ms in Intermittent Vibration
Detection Mode
OFF delay: 1s
Output
Transistor
±4
VAC (output impedance: 10 kΩ)
The output voltages for each range are shown
AC
below.
AC monitor
monitor
×1
range, 5.1 mV (m/s
2
) (typical)
*1
*1
×3
ranges, 15.3 mV (m/s
2
) (typical)
*2
*2
×10
ranges, 51 mV (m/s
2
) (typical)
×30
ranges, 153 mV (m/s
2
) (typical)
×100
ranges, 510 mV (m/s
2
) (typical)
Vibration level
10-level meter
indicator
Additional
Relay output for a sensor cable disconnection and a
functions
flashing level meter
Weight
Approx. 120 g
*1. The AC monitor output is used to check simple waveforms.
Do not use it for precision measurements or waveform analysis.
The following diagram shows the monitor output voltage.
ALM indication for sensor cable disconnections
*2. These values correspond to an acceleration of 1 m/s
2
.
×1
×5
×10
Frequency
20 to 2,000 Hz
range
Linearity
±5%
FS (at 100 Hz)*3
Gain error
±5%
FS (at 100 Hz)*3
Zero point offset
4±0.2 mA (at 20°C)*3
*3. Controller characteristic
Range
(rms)
ACC (acceleration)
0 to 98 m/s
2
0 to 19.6 m/s
2
0 to 9.8 m/s
2
VEL (velocity)
0 to 20 mm/s
0 to 4 mm/s
0 to 2 mm/s
10 to 1,000 Hz
3
D7F
Nomenclature
Manual Setting Model
D7F-C01 Vibration Sensor Controller
Vibration Sensor Controllers process signals
from Vibration Sensors, detect errors, and
produce an external output.
Monitor output
±4
VAC
(Impedance: 10 W)
Relay output
Operations
(1) MODE Selector
Selects the waveform processing mode.
MODE
A
B
ous
C
D
E
Waveform
20 Hz to
20 kHz
Continu- 20 Hz to
200 Hz
vibration
200 Hz
detec-
to 2 kHz
tion
2 kHz to
20 kHz
Intermittent
vibration detection
Application example
General purpose,
monitoring, etc.
Imbalance, deviation, etc.
High-speed rotating
object error, etc.
Bearing damage, etc.
Contact, shock, etc.
(2) GAIN Selector (1 to 100 x)
The GAIN Selector is used to change the
signal strength.
Example: Increasing signal strength
Threshold
Vibration
(4)
(1)
(5)
(6)
(7)
(3)
(3) Sensitivity Adjuster
The sensitivity adjuster is used to change the
threshold setting.
L side
Threshold
Vibration
H side
Applicable in Wet Environments
The IP67 (dust-proof and immersion-proof) rating for Vibration
Sensors enables application in harsh environments, including
those exposed to water.
Indicators
(4) LEVEL METER (10 levels)
The Level Meter indicator clearly shows the
vibration level.
(5) POWER
The POWER indicator is lit when the power is ON.
(6) OUTPUT
The OUTPUT indicator is lit when the output
relay is operating.
(7) OVER
The OVER indicator is lit when vibration is detected.
(2)
•
D7F-S01-
@@
Vibration Sensor
A quick-mounting magnet
is provided to help
locate the detection
position
Vibration Sensors use
piezoelectric ceramic
devices to convert
vibration to electric
signals.
Sensor Frequency Characteristics
Output
Terminology
The following diagram shows ON and OFF delay times.
Vibration
input
Yes
No
ON
OFF
ON delay
OFF delay
0dB
Relay
output
20 Hz
2 kHz
5 kHz
(Resonance point)
Frequency
Linear Output Model
D7F-C03
Indicators
(5) Level (10 levels)
RUN: Indicates vibration magnitude.
SET: Indicates threshold settings.
(7) OUTPUT Indicator
The output transformer operates and the
OUTPUT indicator lights at vibration levels
exceeding the threshold setting.
The output and indications are the same
whether RUN or SET is selected.
(8) SET Indicator
The SET Indicator is lit when SET is
selected from the RUN/SET selector.
(5)
(6)
(7)
(8)
(1)
(3)
(2)
(4)
Operations
(1) RUN/SET Selector
The RUN/SET Selector sets the Level
Meter indication to RUN or SET.
(2) ACC/VEL Selector
The ACC/VEL Selector sets the operating
mode to acceleration or velocity.
(3) GAIN Selector
The GAIN Selector changes the signal
strength.
(4) Threshold Adjuster
The Threshold Adjuster sets the
threshold value.
Level Meter
Vibration level and
levels
threshold settings
10
95% or higher FS
9
85% to 95% FS
8
75% to 85% FS
7
65% to 75% FS
6
55% to 65% FS
5
45% to 55% FS
4
35% to 45% FS
3
25% to 35% FS
2
15% to 25% FS
1
5% to 15% FS
Note:
Use the Level Meter indicator strictly
as a guideline.
(6) PWR/ALM Indicator
Power ON: Green light
Sensor error: Red light
4
D7F
Safety Precautions
Precautions for Safe Use
Do not perform wiring work or touch any terminals with power
supplied. Doing so may result in electric shock.
Handling the Sensor
•
The Sensor Cable can be cut to any length, but it cannot be
extended.
•
Do not disassemble the D7F. Otherwise, it may not operate
properly.
•
Make sure all wiring is correct and be careful not to short wires
while wiring.
•
Do not install the D7F in locations subject to oil. Otherwise, the
rubber seal will deteriorate, allowing liquids such as oil or water to
enter the D7F, which may cause it to fail.
•
The D7F should be connected only to a specified Controller, such
as the D7F-C01 or D7F-C03.
Precautions for Correct Use
Do not use this product in atmospheres or environments that exceed
product ratings.
Sensor Installation
•
Wipe the mounting surface to remove all dirt and use a No. 17
wrench to secure the D7F in place.
Optimum tightening torque: 4.4 to 5.4 N⋅m
Mounting hole dimensions: M6 holes, Depth: 7 mm min.
•
The D7F may not operate correctly if it is not secured with the
proper torque or the mounting surface is not cleaned properly prior
to installation.
•
The quick-mounting magnet is provided to help locate the proper
detection position. Make sure the D7F is secured with screws for
long-term applications.
•
The quick-mounting magnet will not hold the D7F if the magnet is
installed vertically or backwards.
Quick-mounting Magnet Dimensions
M6
2.3 dia.
Handling the Controller
•
The Controller should be connected only to a specified Sensor,
such as the D7F-S01-@@ or D7F-S03-@@.
•
Do not attempt to disassemble the Controller. Otherwise, it may not
operate properly.
•
Do not install the Controller in a dusty location or one subject to
water or oil.
•
Do not mount the Controller directly to any source of vibration.
Removing the D7F from a DIN Track
Remove the D7F from a DIN Track
as shown in the diagram on the right.
9.2
+0.2
0
Sensor Mounting Direction
Mount the D7F as indicated by the circle in the diagram below.
Flat-blade screwdriver
(Blade width: 4 mm max.)
Correct
Sensor
Vibration
direction
Vibration
direction
Incorrect
Sensor
Vibration
direction
Vibration
Sensor direction
When Using the Product in an Environment in Which
Noise Is Present
Use the Electromagnetic Shielding Sleeve DS-10 made by Sumitomo
3M.
Using any other shielded wire may cause the D7F-C01 to vibrate.
Sensor
5