PC Vision System FJ Series
Camera & Software Vision Package
•
Built-in high-quality image processing in a PC system
•
Resolving a variety of applications with highly robust and advanced measurement algorithm
•
Gigabit Ethernet camera that can be readily connected to the FJ application software (the
connectivity tested and verified)
•
Building an ideal machine vision using a customized sample in no time
System Configuration
Camera
Camera cable (LAN)
FJ-VSG
Ethernet
RS-232C
EtherNet/IP
Camera cable (I/O)
FJ-VSP
Computer
Application software
PLC / Sensor / External power supply, etc.
Ordering Information
Type
300,000 pixels
300,000 pixels
Camera & Software
Vision Package
•
Application software
×
1
license
•
Camera
×
1 unit
2 million pixels
2 million pixels
5 million pixels
5 million pixels
300,000 pixels
300,000 pixels
Camera (Single unit)
2 million pixels
2 million pixels
5 million pixels
5 million pixels
Camera cable (LAN)
Camera cable
(Power, I/O)
Monochrome
Color
Monochrome
Color
Monochrome
Color
Monochrome
Color
Monochrome
Color
Monochrome
Color
Model
FJ-SG-S
FJ-SCG-S
FJ-S2MG-S
FJ-SC2MG-S
FJ-S5MG-S
FJ-SC5MG-S
FJ-SG
FJ-SCG
FJ-S2MG
FJ-SC2MG
FJ-S5MG
FJ-SC5MG
FJ-VSG
@M
*2
FJ-VSP
@M
*2
•
CPU: Intel Pentium Processor (SSE2 or higher)
•
OS: Windows 7 Professional (32/64bit) or
Enterprise (32/64bit) or Ultimate (32/64bit),
Windows 8 Pro (32/64bit) or Enterprise (32/64bit),
Windows 8.1 Pro (32/64bit) or Enterprise (32/64bit)
•
.NET Framework: .NET Framework 3.5 or higher
•
Memory: At least 2 GB RAM
Available disk space: At least 2 GB
•
Browser: Microsoft
®
Internet Explorer 6.0 or later
•
Display: XGA (1024
×
768), True Color (32-bit) or higher
•
Optical drive: CD/DVD drive
•
The following operating environment is required to use
the camera FJ-S@@@G.
Camera interface: Ethernet 1000BASE-T
•
The following software is required to customize the
software:
Microsoft
®
Visual Studio
®
2010 Professional, or
Microsoft
®
Visual Studio
®
2008 Professional, or
Microsoft
®
Visual Studio
®
2012 Professional
---
Operating environment
•
CPU: Intel Pentium Processor (SSE2 or higher)
•
OS: Windows 7 Professional (32/64bit) or
Enterprise (32/64bit) or Ultimate (32/64bit),
Windows 8 Pro (32/64bit) or Enterprise (32/64bit),
Windows 8.1 Pro (32/64bit) or Enterprise (32/64bit)
•
.NET Framework: .NET Framework 3.5 or higher
•
Memory: At least 2 GB RAM
Available disk space: At least 2 GB
•
Camera interface: Ethernet 1000BASE-T
•
Display: XGA (1024
×
768), True Color (32-bit) or higher
•
Optical drive: CD/DVD drive
Cable length: 3 m, 5 m, 10 m, 20 m,
40 m
Cable length: 3 m, 5 m, 10 m
*1
Media only
CD-ROM
FH-AP1
Development environment
Application Producer
1 license
---
FH-AP1L
*1.
10-m cable can be used with 300,000-pixel cameras FJ-SCG/SG and 2-million pixel cameras FJ-SC2MG/S2MG.
*2.
The boxes in the model numbers are replaced by the cable length: 3 m = 3, 5 m = 5, 10 m = 10, 20 m = 20 and 40 m = 40
1
FJ Series
Lenses
High-resolution, Low-distortion Lenses
Model
Appearance/
Dimensions
(mm)
Focal length
Brightness
Filter size
3Z4S-LE
SV-0614H
3Z4S-LE
SV-0814H
3Z4S-LE
SV-1214H
3Z4S-LE
SV-1614H
3Z4S-LE
SV-2514H
3Z4S-LE
SV-3514H
3Z4S-LE
SV-5014H
3Z4S-LE
SV-7525H
3Z4S-LE
SV-10028H
42 dia.
57.5
39 dia.
52.5
30 dia.
51.0
30 dia.
47.5
30 dia.
36.0
44 dia.
45.5
44 dia.
57.5
36 dia.
42.0[WD:∞] to
54.6[WD:1200]
39 dia.
66.5[WD: ] to
71.6[WD:2000]
6mm
F1.4
M40.5
P0.5
8mm
F1.4
M35.5
P0.5
12mm
F1.4
M27
P0.5
16mm
F1.4
M27
P0.5
25mm
F1.4
M27
P0.5
35mm
F1.4
M35.5
P0.5
50mm
F1.4
M40.5
P0.5
75mm
F2.5
M34.0
P0.5
100mm
F2.8
M37.5
P0.5
CCTV Lenses
Model
Appearance/
Dimensions
(mm)
Focal length
Brightness
Filter size
3Z4S-LE
SV-03514V
3Z4S-LE
SV-04514V
3Z4S-LE
SV-0614V
3Z4S-LE
SV-0813V
28 dia.
3Z4S-LE
SV-1214V
3Z4S-LE
3Z4S-LE
SV-1614V SV-2514V
24.0 29 dia.
3Z4S-LE
SV-3518V
29 dia.
33.5[WD:∞]
37.5[WD:300
3Z4S-LE
SV-5018V
32 dia.
3Z4S-LE
SV-7527V
32 dia.
3Z4S-LE
SV-10035V
32 dia.
29.5 dia.
30.4 29.5 dia.
29.5 29 dia.
30
34.0 29 dia.
29.5 29 dia.
24.5
37.0[WD: ]
39.4[WD:100
42.0[WD:∞] to
44.4[WD:1000]
43.9[WD:∞] to
46.3[WD:1000]
3.5mm
F1.4
---
4.5mm
F1.4
---
6mm
F1.4
M27
P0.5
8mm
F1.3
M25.5
P0.5
12mm
F1.4
M27
P0.5
16mm
F1.4
M27
P0.5
25mm
F1.4
M27
P0.5
35mm
F1.8
M27
P0.5
50mm
F1.8
M30.5
P0.5
75mm
F2.7
M30.5
P0.5
100mm
F3.5
M30.5
P0.5
Extension Tubes
Model
Contents
3Z4S-LE SV-EXR
Set of 7 tubes(40 mm, 20 mm, 10 mm, 5 mm, 2.0 mm, 1.0 mm, and 0.5 mm)
Maximum outer diameter: 30 mm dia.
•
Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other. Since these Extension Tubes are placed over the threaded section of
the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm or 2.0-mm Extension Tube are used together.
•
Reinforcement is required to protect against vibration when Extension Tubes exceeding 30 mm are used.
Ratings and Performance
FJ-SCG/SG
Imaging element
Effective pixels
Pixel size
Synchronous system
Frame rate
Number of uptake lines
Gain
Shutter speed
Video output
Trigger input
External output
I/F
Lens mount
Power voltage
Pick-up voltage when
camera cable FJ-VSP
is used
Power consumption
Vibration resistance
Impact resistance
Ambient temperature
Ambient humidity
Ambient environment
Protective structure
Weight
3m
5m
10 m
PoE supply: 3.6 W
PoE supply: 3.8 W
Power and I/O connector supply: 3.1 W Power and I/O connector supply: 3.2 W
11.3 to 13.2VDC
Progressive scan 1/3-inch CCD
656 (H)
×
492 (V): Color
656 (H)
×
494 (V): Monochrome
7.4 (μm)
×
7.4 (μm)
Internal synchronous
90fps
0dB to +25dB
17
μs
to 1 s
Digital 8 bit
External trigger / Software trigger (Ethernet)
Strobe trigger / Trigger READY
Gigabit Ethernet (1 Gbit/s)
C mount
PoE/12VDC±10%
11.3 to 13.2VDC
11.8 to 13.8VDC
Cannot be used.
Power and I/O connector supply: 6.4 W
20fps
0dB to +18dB
25
μs
to 1 s
17fps
0dB to +14dB
29
μs
to 10 s
Min 2 line to Effective pixels (V) (2 lines interval)
FJ-SC2MG/S2MG
Progressive scan 1/1.8-inch CCD
1616 (H)
×
1234 (V): Color
1616 (H)
×
1236 (V): Monochrome
4.4 (μm)
×
4.4 (μm)
FJ-SC5MG/S5MG
Progressive scan 2/3-inch CCD
2448 (H)
×
2056 (V): Color
2448 (H)
×
2058 (V): Monochrome
3.45 (μm)
×
3.45 (μm)
10 to 150 Hz, Half amplitude 0.35 mm (Acceleration: Max. 50 m/s
2
), 3 directions (X/Y/Z) 8 minutes each, 10 times
150 m/s
2
, 6 directions (Up and Down, Right and Left, Back and Forth) 3 times each
In operation: 0 to 40°C (Chassis surface temperature should be 55°C or lower.)
In storage: -25 to +65°C (no freezing or condensation)
In operation and storage: 35 to 85% RH each (no condensation)
No corrosive gas
IEC60529 standard IP30
Approx. 90 g
Approx. 220 g
2
FJ Series
Processing Items
Group
Icon
Search
Flexible Search
Sensitive Search
ECM Search
EC Circle Search
Processing Item
Used to identify the shapes and calculate the
position of measurement objects.
Recognizing the shapes of workpieces with
variation and detecting their positions.
Search a small difference by dividing the search
model in detail, and calculating the correlation.
Used to search the similar part of model form input
image. Detect the evaluation value and position.
Extract circles using "round" shape information
and get position, radius and quantity in high
preciseness.
Used to search the similar part of model from input
image regardless of environmental changes.
Detect the evaluation value and position.
Robust detection of positions is possible at high-
speed and with high precision incorporating envi-
ronmental fluctuations, such as differences in indi-
vidual shapes of the workpieces, pose fluctuations,
noise superimposition and shielding.
This processing item measures a corner position
(corner) of a workpiece.
The center position of a crosshair shape is mea-
sured using the lines created by the edge informa-
tion on each side of the crosshair.
Used when various kinds of products on the
assembly line need to be sorted and identified.
Measure position of measurement objects
according to the color change in measurement
area.
Detect edges by color change in measurement
area. Used for calculating number of pins of IC and
connectors.
Measure peak/bottom edge position of workpieces
according to the color change in separated
measurement area.
Measure max/min/average width of workpieces
according to the color change in separated
measurement area.
Measure center axis, diameter and radius of
circular workpieces.
Measure center axis, width and thickness of ring
workpieces.
Calculate approximate lines from the edge infor-
mation on two sides of a square workpiece to mea-
sure the angle formed at the intersection of the two
lines.
Used for detecting presence and mixed varieties of
products by using color average and deviation.
Used to measure area, center of gravity of
workpices by extracting the color to be measured.
Used to measure number, area and gravity of
workpieces by extracting registered color.
Selecting one region of extracted Labeling, and get
that measurement. Area and Gravity position can
be got and judged.
Used for appearance measurement of plain-color
measurement objects such as defects, stains and
burrs.
Check the defect on the object. Parameters for
extraction defect can be set precisely.
Difference can be detected by overlapping and
comparing (matching) registered fine images with
input images.
Recognize character according correlation search
with model image registered in [Model Dictionary].
Reading character string is verified with internal
date.
Register character pattern as dictionary.
The pattern is used in [Character Inspection].
Recognize 2D code and display where the code
quality is poor.
Recognize barcode, verify and output decoded
characters.
Recognize and read characters in images as char-
acter information.
Register dictionary data to use for OCR.
Used for calculating angle of inclination of circular
measurement objects.
You can inspect coating of a specified color for
gaps or runoffs along the coating path.
Group
Icon
Position
Compensation
Filtering
Backgrond
Suppression
Processing Item
Used when positions are differed.
Correct measurement is performed by correcting
position of input images.
Used for processing images input from cameras in
order to make them easier to be measured.
To enhance contrast of images by extracting color
in specified brightness.
Track brightness change of entire screen and
Brightness Correct
remove gradual brightness change such as
Filter
uneven brightness.
Color Gray Filter
Extract Color Filter
Anti Color Shading
Compensate
image
Stripes Removal
Filter
II
Polar
Transformation
Trapezoidal
Correction
Color image is converted into monochrome images
to emphasize specific color.
Convert color image to color extracted image or
binary image.
To remove the irregular color/pattern by
uniformizing max.2 specified colors.
Remove the background pattern of vertical,
horizontal and diagonal stripes.
Rectify the image by polar transformation.
Useful for OCR or pattern inspection printed on
circle.
Rectify the trapezoidal deformed image.
Shape Search
II
Shape Search
III
EC Corner
EC Cross
Classification
Edge Position
Edge Pitch
Scan Edge
Position
Scan Edge Width
Circular Scan
Edge Position
Measurement
Circular Scan
Edge Width
Intersection
How the alignment marks would move on the im-
Machine Simulator age when each stage or robot axis is controlled
can be checked.
The registered model image and measurement im-
Image Subtraction age are compared and only the different pixels are
extracted and converted to an image.
Process the images acquired from cameras in or-
der to make them easier to measure. This process-
Advanced filter
ing item consolidates existing image conversion
filtering into one processing item and adds extra
functions.
Panorama
Unit Macro
Combine multiple image to create one big image.
Advanced arithmetic processing can be easily
incorporated into workflow as Unit Macro
processing items.
This function is convenient when the user wants to
calculate a value using an original calculation for-
mula or change the set value or system data of a
processing item.
Used when using the judge results and measured
values of ProcItem which are registered in
processing units.
Used for calculating regression line from plural
measurement coodinate.
Used for calculating regression circle from plural
measurement coordinate.
Used for calibration corresponding to trapezoidal
distortion and lens distortion.
Used for setting of the data that can be used as
common constants and variables in scene group
data.
Used to change the ProcItem data (setting
parameters,etc.) that has been set up in a scene.
Used to get one data (measured results, setting
parameters,etc.) of ProcItem that has been set up
in a scene.
Used for re-setting the figure data (model,
measurement area ) registered in an unit.
Used for get the figure data (model, measurement
area ) registered in an unit.
Used for displaying the information about results
on the monitor, facilitating to avoid NG and analyze
causes.
Used for saving the measurement images to the
memory and USB memory.
Unit Calculation
Macro
Calculation
Line Regression
Circle Regression
Precise
Calibration
User Data
Set Unit Data
Get Unit Data
Set Unit Figure
Get Unit Figure
Support
measurement
Trend Monitor
Image Logging
Color Data
Gravity and Area
Labeling
Label Data
Defect
Precise Defect
Fine Matching
Character Inspect
Date Verification
Model Dictionary
2DCode *2
Barcode *1
OCR
OCR User
Dictionary
Circle Angle
Glue Bead
Inspection
Image Conversion Used for saving the measurement images in JPEG
and BMP format.
Logging
Data Logging
Elapsed Time
Wait
Focus
Iris
Used for saving the measurement data to the
memory and USB memory.
Used for calculating the elapsed time since the
measurement trigger input.
Processing is stopped only at the set time. The
standby time is set by the unit of [ms].
Focus setting is supported.
Focus and aperture setting is supported.
A part of the measurement flow is divided into two
or more tasks and processed in parallel to shorten
the measurement time. This processing item is
placed at the top of processing to be performed in
parallel.
A part of the measurement flow is divided into two
or more tasks and processed in parallel to shorten
the measurement time. This processing item is
placed immediately before processing to be per-
formed in parallel between Parallelize and Parallel-
ize End.
Used when you need to calculate an average of
multiple measurement results.
Camera image in-
Capture images from a GigE camera.
put GigE
Camera Image
Input HDR
Camera Switch
Measurement
Image Switching
Create high-dynamic range images by acquiring
several images with different conditions.
To switch the cameras used for measurement.
Not input images from cameras again.
To switch the images used for measurement.
Not input images from camera again.
Parallelize Task
Parallelize
Input Image
Statistics
3
FJ Series
Group
Icon
Referrence Calib
Data
Position Data
Calculation
Stage Data
Robot Data
Vision Master
Calibration
PLC Mastoer
Calibration
Processing Item
Calibration data and distortion compensation data
held under other processing items can be refer-
enced.
The specified position angle is calculated from the
measured positions.
Sets and stores data related to stages.
Sets and stores data related to robots.
This processing item automatically calculates the
entire axis movement amount of the control equip-
ment necessary for calibration.
Calibration data is created using a communication
command from PLC.
The position angle after the specified axis move-
ment is calculated.
The axis movement that is required to match the
measured position angle to the reference position
angle is calculated.
The axis movements that are required to match the
measured position angles to the corresponding ref-
erence position angles are calculated.
Obtains position/angle information by referring to
the coordinate values measured with the Measure-
ment Processing Unit.
By setting the camera calibration, the measure-
ment result can be converted and output as actual
dimensions.
The set data can be saved in the controller main
unit or as scene data. The data is held even after
the FH/FZ power is turned off.
Used where more than two kinds of products on
the production line need to detected separately.
This ProcItem must be set up as the last
processing unit of a branch.
Same as ProcItem "Branch". But you can change
the targets of conditional branching via external
inputs.
Set the measurement flow processing into the wait
state in which the specific no-protocol command
can be executed.
Support
measurement
Convert Position
Data
Movement Single
Position
Movement Multi
Points
Detection Point
Camera
Calibration
Data Save
Conditional
Branch
End
DI Branch
Control Flow
Normal
Branch
Set the measurement flow processing into the wait
Control Flow PLC
state in which the specific PLC Link command can
Link
be executed.
Control Flow
Parallel
Control Flow
Fieldbus
Selective Branch
Data Output
Parallel Data
Output
Set the measurement flow processing into the wait
state in which the specific parallel command can
be executed.
Set the measurement flow processing into the wait
state in which the specific Fieldbus command can
be executed.
Easily branch to multiple destinations.
Used when you need to output data to the external
devices such as PLC or PC via serial ports.
Used when you need to output data to the external
devices such as PLC or PC via parallel ports.
Output results
Used when you need to output judgement results
Parallel
to the external devices such as PLC or PC via
Judgement Output
parallel ports.
Fieldbus Data
Output
Result Display
Outputs data to an external device, such as a
Programmable Controller, through a fieldbus
interface.
Used for displaying the texts or the figures in the
camera image.
Output result
Display Image File Display selected image file.
Display Last NG
Image
Display the last NG images.
*1
*2
Bar Codes that can be read : JAN/EAN/UPC (including add-on codes),
Code 39, Codabar (NW-7), ITF (Interleaved 2 of 5), Code 93, Code 128,
GS1-128, GS1 DataBar (RSS-14 / RSS Limited / RSS Expanded),
Pharmacode
2D Codes that can be read : Data Matrix (ECC200), QR Code
4
Microcontroller MCU
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