65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply
DF60 Series
(UL, C-UL, TÜV certified product)
Unique locking mechanism is
contained inside the header
Socket and header
design avoids
short-circuit between
adjacent contacts.
Guide keys prevent
incorrect insertion
Oct.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Molded pins give a
temporary hold and
assure proper orientation
of the connector.
Fig.1
■Features
1. High current capacity
Capable of going to a max. of 65A when using
8 AWG with the single position connector.
(Please refer to the chart for the rated current in
other pin counts.)
●
Lock structure
［A-A½
Crimp contact
A
A
2. Secure lock mechanism ensures
complete mating
A secure lock mechanism with a clear tactile and
audible click prevents insufficient mating. (Fig.2)
Lock parts of
the plug and
header start
to engage.
3. Highly reliable 5-point contact structure
Three independent contact springs provide a
secure contact with high contact reliability using
5-point of contact. (Fig.3)
Header contact
No contact yet.
4. Molded lance design
The lance is actually part of the housing instead of
being part of the terminal. This prevents tangled
wires during assembly.
Fig.2
5. Mis-insertion prevention for headers
The addition of a molded pin on the header allows
temporar y mounting retention and prevents
reverse mounting on the PCB. (Fig.1).
(Right angle pin header has a metal fitting for this
purpose)
6. Prevention of solder cracks
Glass-reinforced resin is used on pin header to
prevent solder cracks due to thermal contraction.
Three independent spring contacts provide a secure contact and a
high contact reliability with 5-points of contact.
Fig.3
7. Design Prevents short-circuits between
contacts
The wall structure between contacts isolates the
contacts and prevents short circuits from occuring.
(Fig.1)
8. Compliant to UL, C-UL and TÜV specifications
9. Glow Wire compliance(Compliant with IEC
60695-2-11)
10. Finger-safe (Electric shock prevention) type
available
In cases where the application will demand a high level of reliability, such as automotive,
please contact a company representative for further information.
2018.6r
1
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Product
Specifications
No. of Contacts
1
Current
Rating
(Note 1)
2
3
4
5
6
8 AWG
50A
45A
10 AWG
40A
35A
12 AWG
31A
28A
Operating Temperature -55~105ç (Note 2)
Operating Humidity Range 20~80%
Storage Temperature Range -10~60ç (Note 3)
Storage Humidity Range 40~70%
UL/TÜV file No. and certification No.
UL
: E52653
C-UL : E52653
TÜV : R50244085
R5040864 (DF60F)
8 AWG (2 contacts) Derating Curve
120
100
Ratings
42A
33A
27A
Voltage Rating
AC/DC 1,000V
Current Rating
See below table
See upper table
(Δt=30ç)
See upper table
No. of Contacts
1
2
3
4
5
6
8 AWG
65A
Voltage Rating
AC/DC 600V
AC/DC 600V
AC/DC 600V
UL
Oct.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Basic Curve
Derating Curve
C-UL
TÜV
Current
（A）
80
60
40
20
0
20
40
60
80
100
120
140
10 AWG
55A
50A
Current rating of
UL Standards
(Ambient temperature :
25ç)
(Note 1)
12 AWG
45A
40A
55A
45A
35A
Ambient Temperature
℃）
（
Note : The derating curve is derived from the basic curve
multiplied by the derating factor of 0.8.
Item
1.Insulation
resistance
2. Withstand
voltage
3.Contact
resistance
4.Vibration
Resistance
5.Shock
Resistance
6.Moisture-
resistance
7.Temperature
cycles
8.Durability
9. Solder heat
resistance
Specifications
No less than 1,000Mø
No flashover or breakdown
No more than 2mø
No electrical discontinuity of 1μs or greater
No electrical discontinuity of 1μs or greater
Contact resistance : no more than 2mø ;
insulation resistance : no less than 1,000Mø
Contact resistance : no more than 2mø ;
insulation resistance : no less than 1,000Mø
Contact resistance No more than 2mø
There should be no melting of the resin part
which will influence the performance.
Conditions
Measured at DC=1,000V
AC 3,000V applied for 1 minute.
Measured at 1A and not greater than 6V
Frequency 10 - 500Hz, accelerated velocity 98 m/s ,
2 hours for each of the three axis directions
2
Accelerated velocity : 490m/s , for11 ms, half-sine wave
form in 3 directions, 3 times for each of the three directions
Temperature : 40±2ç; humidity : 90 to 95%, left for 96
hours
-55ç : 30 minutes
→
85ç : 30 minutes 25 cycles
30 mating/unmating cycles
Flow : 260ç, 10sec
Hand soldering : temperature of soldering iron at 350ç±10ç for 5 seconds
2
Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over
multiple lines, please factor in your own safety margin.
Note 2 : Includes the temperature rise of power lines.
Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
■Materials
/ Finish
Component
Part
Insulator
Header
Contact
Metal fitting
Crimp socket
In-line plug
Crimp contact
Insulator
Insulator
Contact
Material
PBT (glass-reinforced)
High conductivity copper
alloy
Brass
PBT (glass-reinforced)
PBT (glass-reinforced)
High conductivity copper
alloy
Finish
Black
Gold plating
Tin-plating
Black
Black
Gold plating
UL Specification
UL94V-0
−
−
UL94V-0
UL94V-0
−
2
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Product
Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
●Header
Connector
DF 60 F R −
*
P − 10.16 DSA
❶
❷
❸
: DF
: 60
Blank : Standard
F
: Finger-safe
❹
❺
❻
❼
½
❶
Series Name
❷
Series No.
❸
Form type
❺
Number of contacts : 1, 2, 3, 4, 5, 6
❻
Connector type P : Pin header
❼
Pitch : 10.16mm
½
Type of housing
DSA : Straight pin header
DS : Right angle pin header
Oct.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
❹
Guide key type Blank : Standard
R
: Another key shape
●Socket
Connector
DF 60 F R −
*
S − 10.16 C
❶
❷
❸
: DF
: 60
A
F
: Standard
: Finger-safe
❹
❺
❻
❼
½
❶
Series Name
❷
Series No.
❸
Form type
❺
Number of contacts : 1, 2, 3, 4, 5, 6
❻
Connector type S : Socket
❼
Pitch : 10.16mm
½
Type of housing
C : Crimp socket
❹
Guide key type Blank : Standard
R
: Another key shape
●In-line
plug Connector
DF 60 F R −
*
EP − 10.16 C
❶
❷
❸
: DF
: 60
Blank : Standard
A
: No flange
F
: Finger-safe
❹
❺
❻
❼
½
❶
Series Name
❷
Series No.
❸
Form type
❺
Number of contacts : 1, 2, 3, 4, 5
❻
Connector type
EP : In-line plug
❼
Pitch : 10.16mm
½
Type of housing
C : Crimp socket
❹
Guide key type Blank : Standard
R
: Another key shape
●Crimp
Contact
DF 60 A
❶
−
8
❷
SCFA
❸
❸
Packaging styles
SCFA : Socket contact / reel
SCA : Socket contact / loose
PCFA : In-line plug contact / reel
PCA : In-line plug contact / loose
❶
Type of connection
Blank : Standard
A
: Sequential
❷
Applicable wire size
8
: 8 AWG
1012 : 10 to 12 AWG
3
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Diagram
of Connector Mating Combinations
●Standard
Type
Crimp socket
DF60A(R)-*S-10.16C (Note)
Socket contact
DF60-*SC(F)A
Straight pin header
DF60(R)-*P-10.16DSA
Note : R type (Another key shape) socket mates with
R type plug / pin header.
Oct.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
Right angle pin header
DF60(R)-*P-10.16DS
In-line plug
DF60(A)(R)-*EP-10.16C
In-line plug contact
DF60(A)-*PC(F)A
●Finger-safe
Type
Crimp socket
DF60F(R)-*S-10.16C (Note)
Socket contact
DF60-*SC(F)A
Straight pin header
DF60F(R)-*P-10.16DSA
Note : R type (Another key shape) socket mates with
R type plug / pin header.
In-line plug
DF60F(R)-*EP-10.16C
In-line plug contact
DF60(A)-*PC(F)A
4
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Straight
pin header
3 pos.
PCB layout
5 pos.
Oct.1.2018 Copyright 2018 HIROSE ELECTRIC CO., LTD. All Rights Reserved.
(Recommended thickness of PCB: t=1.6±0.1mm)
2±0.05
4-
D±0.05
R1
±0
.05
E±0.05
5.8±0.05
Ø
.05
±0
1.8
Connector outline
2.54±0.05
P=10.16±0.05
Ａ±0.05
Headers with 1 to 4 pos.
1.45±0.2
Ｂ±0.4
12.2±0.4
1.45±0.2
Ａ±0.3
P=10.16±0.2
15.7±0.4
12.2±0.4
Headers with 5 to 6 pos.
Ｂ±0.4
Ａ±0.3
P=10.16±0.2
15.7±0.4
2.95±0.3
2.95±0.3
Ａ
Ａ
Cavity.No
Contact No.
Cavity.No
Contact No.
23.1±0.4
21.5±0.3
23.1±0.4
3.8±0.2
21.5±0.3
3
2
1
5
4
3
2
1
1±0.2
2.54±0.3
Ø2±0.2
t=1±0.1
5.8±0.3
Ｃ±0.3
1±0.2
2.54±0.3
Ｃ±0.3
Ø2±0.2
t=1±0.1
5.8±0.3
gold plating, tray packaging
Standard Type
Part No.
DF60-1P-10.16DSA(27)
DF60-2P-10.16DSA(27)
DF60-3P-10.16DSA(27)
DF60-4P-10.16DSA(27)
DF60-5P-10.16DSA(27)
DF60-6P-10.16DSA(27)
Standard Type [Color : Red]
Part No.
DF60-2P-10.16DSA(45)
DF60-3P-10.16DSA(45)
R Type
Part No.
DF60R-3P-10.16DSA(27)
HRS No.
No. of Contacts
A
680-3038-7 27
3
20.32
B
32.52
C
29.87
D
32.52
E
28.1
Quantity per package Guide key
Another key shape
64
Color
Gray
HRS No.
No. of Contacts
A
680-3005-8 45
2
10.16
680-3001-7 45
3
20.32
B
22.36
32.52
C
19.71
29.87
D
22.36
32.52
E
Quantity per package Guide key
17.94
96
Standard
28.1
64
Color
Red
HRS No.
No. of Contacts
680-3004-5 27
1
680-3005-8 27
2
680-3001-7 27
3
680-3006-0 27
4
680-3007-3 27
5
680-3008-6 27
6
A
——
10.16
20.32
30.48
40.64
50.8
B
15.2
22.36
32.52
42.68
52.84
63
C
9.55
19.71
29.87
40.03
50.19
60.35
D
12.2
22.36
32.52
42.68
52.84
63
E
Quantity per package Guide key
7.78
160
17.94
96
28.1
64
Standard
38.26
48
48.42
32
58.58
Unit : mm
Color
Black
Note : Please place orders in full lot quantities.
3.8±0.2
5
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