iPass+ HSC Removal Tool
iPass+™
HSC
Stack Dual-Port
Press-In Tool
Application Tooling
Specification Sheet
Order No. 62203-0420
FEATURES
Lip provided for positive alignment to connector assembly
Inserts connector to a PCB without damage to the board
Use tool 62203-0430 for extracting connectors
SCOPE
Products: iPass+™ HSC Stack Dual-Port Integrated Cage and Connector Assembly, 168 Circuit, Press-Fit. See
Product List below for specific part numbers.
Product List
The following is a partial list of the product order numbers and their specifications this tool is designed to run.
Updates to this list are available on www.molex.com.
Connector Series No.
Assembly Order No.
76024
76024-0568 76024-0569
Notes:
1. See the following pages for tooling operation instructions.
2. These tools require a “Keep Out Zone” around the connector free of components. See Figure 1.
iPass+ HSC
CONNECTOR ASSEMBLY
4.0mm
MINIMUM
PCB
KEEP OUT
ZONE
Figure 1
2.5mm
MINIMUM
(BOTH SIDES)
Doc. No: ATS-622030420
Revision: A
Release Date: 08-28-10
Revision Date: 08-28-10
UNCONTROLLED COPY
Page 1 of 3
iPass+ HSC Removal Tool
Tool Setup
Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with
a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 2.
ALONE
PRESS-IN
TOOL
WITH 62201-95XX
RAIL
PRESS-IN
TOOL
CONNECTOR
ASSEMBLY
Figure 2
CONNECTOR
ASSEMBLY
Tool Installation
The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools.
Rail Order Number Rail Overall Length
62201-9501
24mm (0.94 in)
62201-9502
72mm (2.83 in)
62201-9503
156mm (6.14 in)
62201-9504
216mm (8.50 in)
62201-9509
254mm (10.0 in)
62201-9511
305mm (12.0 in)
Reference: This Press-In Tool is 25.0mm (0.98 in.) long.
Printed Circuit Board (PCB) Support
The iPass+™ connector assembly requires significant force to press into the PCB. To prevent excessive PCB
flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole
pattern.
Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must
furnish their own support plate.
When creating the PCB support plate, remember to allow clearance for the connector pins if they pass through the
PCB thickness.
Tool Operation
1. Carefully insert, by hand, the connector assembly using the alignment pegs from the cover for the location on
the PCB. The number of alignment pegs will increase with larger cage assemblies.
Doc. No: ATS-622030420
Revision: A
Release Date: 08-28-10
Revision Date: 08-28-10
UNCONTROLLED COPY
Page 2 of 3
iPass+ HSC Removal Tool
2. Place the press-in-tool on top of
the connector assembly with the
back guide surface of the tool
against the back of the
connector assembly.
3. Place tool, connector, and PCB
in a press of suitable size and
force, and seat the connector
assembly as shown. The
support plate (furnished by the
customer) under the PCB must
have clearance for the
connector pins.
4. Add required number of M2 x 8
BHCS to secure the iPass+™
assembly to the PCB. (See
module product sales drawings
for correct mounting screw
length).
CONNECTOR
ASSEMBLY
PRESS-IN
TOOL
GUIDE
SURFACE
ALIGNMENT
PEGS
PCB
Figure 3
PCB
M2 X 8LG BHCS
(4) (REF)
iPass+™ Assembly
76024
Molex Product Sales Drawing
SD-76024-568
CAUTION:
To prevent injury, never operate any press without the guards in place. Refer to the press
manufacturer’s instruction manual.
CAUTION:
Molex application tooling specifications are valid only when used with Molex connectors and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
http://www.molex.com
Doc. No: ATS-622030420
Revision: A
Release Date: 08-28-10
Revision Date: 08-28-10
UNCONTROLLED COPY
Page 3 of 3
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