AI…
Ferrules With Insulating Collar
According to DIN 46228-4
CLIPLINE
Data Sheet
103090s_en_01
1
Description
© PHOENIX CONTACT 2011-07-05
A special feature of
AI…
ferrules with insulating collar is that
the closer the connections are, the more reliable the
insulation is and the less likely the wires are to splice. The
dimensions of the ferrules correspond to DIN 46228-4.
The metal insulating sleeve is made from a soft electrolytic
copper (E-CU) with tin plating, which ensures optimum
connection when crimped with the appropriate
Phoenix Contact tools.
The insulating collar made from polypropylene, which is
resistant to extreme heat, insulates and simplifies fitting onto
the wire without having to splice the individual litz wires. The
cross section sizes are color coded. They are listed
according to DIN 46228-4, Weidmüller standard, and
French standard NF C 63-023.
Make sure you always use the latest documentation.
It can be downloaded at
www.phoenixcontact.net/catalog.
This data sheet is valid for all products listed on the following page:
AI…
2
Dimensions and Ordering Data
Color
Gray
Blue
Yellow
Yellow
Turquoise
Turquoise
Orange
White
Orange
Orange
White
White
White
White
White
Gray
White
Blue
Gray
Gray
White
Gray
Gray
Gray
Red
Yellow
Red
Red
Yellow
Yellow
Red
Red
Red
Black
Black
Black
Red
Red
Black
Black
Black
Black
Blue
Blue
Gray
Blue
Blue
Blue
Gray
Ferrules With Insulating Collar According to DIN 46228-4
Cross
l
1
l
2
d
1
s
1
d
2
s
2
Section
0.14 mm
2
0.25 mm
0.25
0.25 mm
0.34 mm
0.34
0.5 mm
0.5
2
Color Type
Code
1
–
–
–
–
–
–
W
DIN/NF
W
W
DIN/NF
DIN/NF
DIN/NF
DIN/NF
DIN/NF
DIN
W
NF
DIN
DIN
W
DIN
DIN
DIN
DIN/NF
W
DIN/NF
DIN/NF
W
W
DIN/NF
DIN/NF
DIN/NF
DIN/NF
DIN/NF
DIN/NF
W
W
DIN/NF
DIN/NF
DIN/NF
DIN/NF
DIN/W
DIN/W
NF
DIN/W
DIN/W
DIN/W
NF
AI 0,25- 6 BU
2
AI 0,25- 6
YE
2
2
2
Order
No.
3203040
3203024
3203037
3203053
3203066
3201301
3200687
3201123
3202902
3200014
3200881
3201275
3203105
3200506
3200690
3201314
3200027
3200519
3200894
3201110
3201288
3200849
3200742
3201327
3200030
3200904
3201097
3202915
3200182
3203121
3200674
3200755
3200043
3200917
3201136
3202928
3200195
3203134
3201482
3200056
3200522
3200920
3200069
3202533
3203147
3200962
3200205
Pcs./Pck.
1000
100
100
100
100
100
100
100
100
1000
100
1000
100
1000
100
100
100
100
100
1000
100
100
1000
100
100
100
100
1000
100
1000
100
1000
100
100
100
1000
100
1000
100
1000
100
100
100
1000
100
100
1000
100
100
12.5 mm
10.5 mm
10.5 mm
12.5 mm
10.5 mm
10.5 mm
12.0 mm
12.0 mm
14.0 mm
14.0 mm
14.0 mm
14.0 mm
8.0 mm
6.0 mm
6.0 mm
8.0 mm
6.0 mm
8.0 mm
6.0 mm
6.0 mm
8.0 mm
8.0 mm
8.0 mm
8.0 mm
0.8 mm
0.8 mm
0.8 mm
0.8 mm
0.8 mm
0.8 mm
1.1 mm
1.1 mm
1.1 mm
1.1 mm
1.1 mm
1.1 mm
1.1 mm
1.1 mm
1.1 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.3 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.5 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
2.3 mm
2.3 mm
2.3 mm
2.3 mm
2.3 mm
2.3 mm
2.3 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
0.15 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
1.8 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.8 mm
2.8 mm
2.8 mm
2.8 mm
2.8 mm
2.8 mm
2.8 mm
2.8 mm
2.8 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.4 mm
3.4 mm
3.4 mm
3.4 mm
3.4 mm
3.4 mm
3.4 mm
3.4 mm
3.4 mm
4.2 mm
4.2 mm
4.2 mm
4.2 mm
4.2 mm
4.2 mm
4.2 mm
0.25 mm
0.25 mm
0.25 mm
0.25 mm
0.25 mm
0.25 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
AI 0,14- 8 GY -1000
2
3203011
mm
2
2
2
AI 0,25- 8 YE
AI 0,34-6 TQ
AI 0,34-8
mm
2
2
TQ
2
AI 0,5 - 6 OG
AI 0,5 - 6 WH
AI 0,5 - 8 OG
AI 0,5 - 8 OG-1000
AI 0,5 - 8 WH
AI 0,5 - 8 WH -1000
AI 0,5 -10 WH
AI 0,5 -10 WH-1000
AI 0,5 -12
WH
2
AI 0,75- 6 GY
AI 0,75- 6 WH
AI 0,75- 8 BU
AI 0,75- 8 GY
AI 0,75- 8 GY -1000
AI 0,75- 8 WH
AI 0,75-10 GY
AI 0,75-12 GY
AI 1 - 6 RD
AI 1 - 6 YE
AI 1 - 8 RD
AI 1 - 8 RD -1000
AI 1 - 8 YE
AI 1 - 8 YE-1000
AI 1 -10 RD
AI 1 -10 RD-1000
AI 1 -12 RD
AI 1,5 - 6 BK
AI 1,5 - 8 BK
AI 1,5 - 8 BK -1000
AI 1,5 - 8 RD
AI 1,5 - 8 RD-1000
AI 1,5 -10 BK
AI 1,5 -10 BK-1000
AI 1,5 -12 BK
AI 1,5 -18 BK
AI 2,5 - 8 BU
AI 2,5 - 8 BU -1000
AI 2,5 - 8 GY
AI 2,5 -10 BU
2
AI 2,5 -10
BU-1000
2
AI 2,5 -12 BU
AI 2,5 -12 GY
2
0.5 mm
2
mm
2
2
2
0.5 mm
0.5 mm
0.5
mm
2
0.5 mm
2
0.5 mm
2
0.5
mm
2
2
2
16.0 mm 10.0 mm
16.0 mm 10.0 mm
18.0 mm 12.0 mm
12.0 mm
12.0 mm
14.0 mm
14.0 mm
14.0 mm
14.0 mm
6.0 mm
6.0 mm
8.0 mm
8.0 mm
8.0 mm
8.0 mm
0.75 mm
0.75 mm
0.75
mm
2
0.75 mm
2
0.75 mm
2
0.75
mm
2
2
2
0.75 mm
0.75 mm
1 mm
2
1 mm
1
1 mm
1 mm
1 mm
1 mm
1
2
16.0 mm 10.0 mm
16.0 mm 10.0 mm
18.0 mm 12.0 mm
12.5 mm
12.5 mm
14.5 mm
14.5 mm
14.5 mm
14.5 mm
6.0 mm
6.0 mm
8.0 mm
8.0 mm
8.0 mm
8.0 mm
AI 0,75-10 GY-1000 3203118
0.75 mm
2
mm
2
2
2
1 mm
2
2
2
16.5 mm 10.0 mm
16.5 mm 10.0 mm
18.5 mm 12.0 mm
12.5 mm
14.5 mm
14.5 mm
14.5 mm
14.5 mm
6.0 mm
8.0 mm
8.0 mm
8.0 mm
8.0 mm
mm
2
2
1.5 mm
1.5 mm
2
1.5 mm
2
1.5 mm
1.5 mm
1.5
1.5 mm
1.5 mm
2.5 mm
2.5
2.5 mm
2.5
2
2
mm
2
2
16.5 mm 10.0 mm
16.5 mm 10.0 mm
18.5 mm 12.0 mm
24.5 mm 18.0 mm
15.0 mm
15.0 mm
15.0 mm
8.0 mm
8.0 mm
8.0 mm
1.5 mm
2
2
2
mm
2
2
2.5 mm
2
mm
2
2
2
17.0 mm 10.0 mm
17.0 mm 10.0 mm
19.0 mm 12.0 mm
19.0 mm 12.0 mm
2.5 mm
2.5 mm
103090s_en_01
PHOENIX CONTACT
2
AI…
Ferrules With Insulating Collar According to DIN 46228-4 [...]
Cross
l
1
l
2
d
1
s
1
d
2
s
2
Color
Section
2.5 mm
2
2.5 mm
4
4 mm
4 mm
4 mm
4 mm
6
6 mm
6 mm
2
Color Type
Code
1
DIN/W
NF
DIN/W
NF
DIN/W
NF
DIN/W
NF
W
NF
DIN
NF
DIN
NF
W
DIN
NF
DIN
DIN
W
NF
–
DIN
W
–
NF
W
DIN
DIN
NF
DIN
W
DIN/NF
DIN/NF
DIN/NF
DIN/NF
W
DIN/NF
–
DIN
DIN
DIN
AI 2,5 -18 BU
AI 2,5 -18 GY
AI 4 -10 GY
AI 4 -10 OG
AI 4 -12 GY
AI 4 -12 OG
AI 4 -18 GY
AI 4 -18 OG
AI 6 -12 BK
AI 6 -12 GN
AI 6 -12 YE
AI 6 -18 GN
AI 6 -18 YE
AI 10 -12 BN
AI 10 -12 IV
AI 10 -12 RD
AI 10 -18 BN
AI 10 -18 RD
AI 16 -12 BU
AI 16 -12 GN
AI 16 -12 IV
AI 16 -12 WH
AI 16 -18 BU
AI 16 -18 GN
AI 16 -18 WH
AI 25 -16 BK
AI 25 -16 BN
AI 25 -16 YE
AI 25 -18 YE
AI 25 -22 BK
AI 25 -22 YE
AI 35 -16 BE
AI 35 -16 RD
AI 35 -18 RD
AI 35 -25 RD
AI 50 -20 BU
AI 50 -20 OL
AI 50 -25 BU
AI 50 -25 BK
AI 70 -20 YE
2
AI 95 -25 RD
AI120 -27
2
Order
No.
3200580
3200072
3200535
3200085
3200959
3200438
3200593
3200098
3201107
3200108
3200548
3200111
3200603
3200124
3201068
3200551
3200137
3200616
3200564
3201152
3201181
3200140
3200629
3201330
3200153
3200412
3201084
3200577
3201505
3200739
3200700
3201071
3200441
3201495
3200713
3200454
3201178
3200726
3240678
3201848
3201853
3201822
Pcs./Pck.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
50
100
50
50
50
50
50
50
50
50
50
50
25
25
25
25
25
25.0 mm 18.0 mm
25.0 mm 18.0 mm
17.5 mm 10.0 mm
17.5 mm 10.0 mm
19.5 mm 12.0 mm
19.5 mm 12.0 mm
22.5 mm 18.0 mm
22.5 mm 18.0 mm
20.0 mm 12.0 mm
20.0 mm 12.0 mm
20.0 mm 12.0 mm
26.0 mm 18.0 mm
26.0 mm 18.0 mm
21.0 mm 12.0 mm
21.0 mm 12.0 mm
21.0 mm 12.0 mm
27.0 mm 18.0 mm
27.0 mm 18.0 mm
23.0 mm 12.0 mm
23.0 mm 12.0 mm
23.0 mm 12.0 mm
23.0 mm 12.0 mm
29.0 mm 18.0 mm
29.0 mm 18.0 mm
29.0 mm 18.0 mm
29.0 mm 16.0 mm
29.0 mm 16.0 mm
29.0 mm 16.0 mm
31.0 mm 18.0 mm
35.0 mm 22.0 mm
35.0 mm 22.0 mm
30.0 mm 16.0 mm
30.0 mm 16.0 mm
32.0 mm 18.0 mm
39.0 mm 25.0 mm
2.3 mm
2.3 mm
2.9 mm
2.9 mm
2.9 mm
2.9 mm
2.9 mm
2.9 mm
3.6 mm
3.6 mm
3.6 mm
3.6 mm
3.6 mm
4.6 mm
4.6 mm
4.6 mm
4.6 mm
4.6 mm
6.0 mm
6.0 mm
6.0 mm
6.0 mm
6.0 mm
6.0 mm
6.0 mm
7.5 mm
7.5 mm
7.5 mm
7.5 mm
7.5 mm
7.5 mm
8.5 mm
8.5 mm
8.5 mm
8.5 mm
0.15 mm
0.15 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.4 mm
0.4 mm
0.5 mm
4.2 mm
4.2 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
4.7 mm
6.2 mm
6.2 mm
6.2 mm
6.2 mm
6.2 mm
7.5 mm
7.5 mm
7.5 mm
7.5 mm
7.5 mm
8.7 mm
8.7 mm
8.7 mm
8.7 mm
8.7 mm
8.7 mm
8.7 mm
10.8 mm
10.8 mm
10.8 mm
10.8 mm
10.8 mm
10.8 mm
12.3 mm
12.3 mm
12.3 mm
12.3 mm
15.0 mm
15.0 mm
15.0 mm
15.0 mm
15.8 mm
18.0 mm
21.0 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.3 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.6 mm
0.6 mm
0.6 mm
0.6 mm
0.6 mm
0.6 mm
0.6 mm
0.6 mm
0.7 mm
0.6 mm
0.7 mm
Blue
Gray
Gray
Orange
Gray
Orange
Gray
Orange
Black
Green
Yellow
Green
Yellow
Brown
Ivory
Red
Brown
Red
Blue
Green
Ivory
White
Blue
Green
White
Black
Brown
Yellow
Yellow
Black
Yellow
Beige
Red
Red
Red
Blue
Olive
Blue
Black
Yellow
Red
Blue
mm
2
2
2
4 mm
2
2
2
mm
2
2
2
6 mm
2
6 mm
2
10 mm
10
10 mm
10
2
mm
2
2
10 mm
2
mm
2
2
2
16 mm
16 mm
16
16 mm
16
mm
2
2
16 mm
2
mm
2
2
2
16 mm
25 mm
25
mm
2
25 mm
2
25 mm
2
25
mm
2
2
2
25 mm
35 mm
35
mm
2
2
35 mm
2
35 mm
50
50 mm
50 mm
mm
2
2
2
36.0 mm 20.0 mm 10.5 mm
36.0 mm 20.0 mm 10.5 mm
41.0 mm 25.0 mm 10.5 mm
41.0 mm 25.0 mm 10.5 mm
37.0 mm 20.0 mm 12.7 mm
44.0 mm 25.0 mm 14.5 mm
48.0 mm 27.0 mm 16.5 mm
50 mm
2
70 mm
2
95 mm
120
1
2
2
mm
2
BU
2
DIN = Color code according to DIN 46228-4; W = Color code according to Weidmüller standard; NF = Color code according to NF C 63-023
These ferrules are not included in DIN 46228-4.
I
1
I
2
d
1
2
l
1
=
l
2
=
d
1
=
s
1
=
d
2
=
s
2
=
Total length
Sleeve length
Inside diameter of sleeve
Wall thickness of sleeve
Inside diameter of insulating collar
Wall thickness of insulating collar
1
s
Figure 1
Dimensions (tolerances according to DIN 46228-4)
s
2
d
103090s_en_01
PHOENIX CONTACT
3
AI…
Assortment Boxes
Description
Assortment box, red, color coding according to DIN
Comprises: 50 pcs. each of AI 0,5-8 WH, AI 2,5-8 BU,
100 pcs. each of AI 0,75-8 GY, AI 1-8 RD, AI 1,5-8 BK
Assortment box, anthracite, color coding according to DIN
Comprises: 50 pcs. each of AI 4-10 GY, 20 pcs. each of AI 6-12 YE, AI 10-12 RD,
10 pcs. each of AI 16-12 BU
Type
AI-TWIN SORTI BOX RD
Order No.
3202960
Pcs./Pck.
1
AI-TWIN SORTI BOX ANT
3202973
1
3
Material
Collar
Technical Data
General Data
Polypropylene PP (UL94 HB), heat resistant up to 105°C
E-CU, tin-plated surface
Sleeve
103090s_en_01
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: +49-(0) 5235-3-00
PHOENIX CONTACT • P.O.Box 4100 • Harrisburg • PA 17111-0100 • USA • Phone: +717-944-1300
www.phoenixcontact.com
4
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