Air Feed Mylar Tape Applicator
Mini-Mac Applicator
Application Tooling Specification
Air Feed-Mylar Tape
Order No. 63885-2900
FEATURES
Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the crimp press
SCOPE
Products: Insulkrimp™ and Avikrimp™ Star Ring Terminals 14-16 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The
tensile strength is shown in pounds and it indicates the minimum acceptable force to break or separate the
terminal from the conductor.
Color Code
Yellow
Yellow
Red
Red
Red
Blue
Blue
Yellow
Yellow
Red
Blue
Wire Size (AWG)
26
24
22
20
18
16
14
12
10
8
6
*UL - 486 A
3
5
8
13
20
30
50
70
80
90
100
*UL – 486 C
N/A
N/A
8
10
10
15
25
35
40
45
50
*UL – 310
N/A
N/A
8
13
20
30
50
70
80
N/A
N/A
*Military Class 2
7
10
15
19
38
50
70
110
150
225
300
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts
*UL - 310 - Quick Disconnects, Flag and Couplers
*Military Class 2- Military Approved Terminals only as listed
Doc. No: ATS-638852900
Revision: A
Release Date: 05-05-08
Revision Date: 05-05-08
UNCONTROLLED COPY
Page 1 of 7
Air Feed Mylar Tape Applicator
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run.
Updates to this list are available on www.molex.com.
Terminal No.
19075-0014
19075-0016
19075-0018
19075-0020
19075-0022
19075-0024
19076-0014
19076-0016
19076-0018
19076-0020
19076-0022
19076-0024
19077-0016
19077-0018
19077-0020
19077-0022
19077-0024
19077-0026
Wire Size: 14 – 16 AWG 2.00 – 1.20mm²
Insulation Diameter
Terminal Eng No. Wire Strip Length
Maximum
(REF)
In
mm
In
mm
SRB-229-06XT
.234
5.95
.175
4.42
SRB-229-08XT
.234
5.95
.175
4.42
SRB-229-10XT
.234
5.95
.175
4.42
SRB-S-229-06XT
.234
5.95
.175
4.42
SRB-S-229-08XT
.234
5.95
.175
4.42
SRB-S-229-10XT
.234
5.95
.175
4.42
SRB-529-06T
.250
6.35
.169
4.29
SRB-529-08T
.250
6.35
.169
4.29
SRB-529-10T
.250
6.35
.169
4.29
SRB-S-529-06T
.250
6.35
.169
4.29
SRB-S-529-08T
.250
6.35
.169
4.29
SRB-S-529-10T
.250
6.35
.169
4.29
SRB-829-06T
.250
6.35
.169
4.29
SRB-829-08T
.250
6.35
.169
4.29
SRB-829-10T
.250
6.35
.169
4.29
SRB-S-829-06T
.250
6.35
.169
4.29
SRB-S-829-08T
.250
6.35
.169
4.29
SRB-S-829-10T
.250
6.35
.169
4.29
Doc. No: ATS-638852900
Revision: A
Release Date: 05-05-08
Revision Date: 05-05-08
UNCONTROLLED COPY
Page 2 of 7
Air Feed Mylar Tape Applicator
DEFINITION OF TERMS
The following illustrations are a generic terminal representation and not an exact image of any terminal listed in
the scope.
MWID OR MAX
INSULATION
DIAMETER
Insulated
Terminal
BARREL
MWID OR MAX
INSULATION
DIAMETER
Un-Insulated
Terminal
STRIP
LENGTH
STUD SIZE
(REF)
STRIP
LENGTH
INSULATION
FERRULE
BRUSH
STUD SIZE
(REF)
BARREL
Figure 2
BRUSH
Figure 1
STRIP LENGTH
Fully Insulated
Male and Female
Quick Disconnect
FEMALE QD
MWID OR
MAX INSULATION
DIAMETER
BRUSH
MALE QD
REF
TAB
SIZE
TAB
SIZE
WIRE STOP
Figure 3
Doc. No: ATS-638852900
Revision: A
Release Date: 05-05-08
Revision Date: 05-05-08
UNCONTROLLED COPY
Page 3 of 7
Air Feed Mylar Tape Applicator
Tool Calibration
To recalibrate this applicator, make sure the power is
completely shut off on the press.
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
1. The Mini-Mac applicator must be properly installed in
the press.
“X” CRIMP
2. Crimping dies must be properly installed in the Mini-
HEIGHT
Mac applicator.
E1
3. The recommended method of measuring the crimp
CRIMP PROFILE
height of the conductor dies is the soft metal slug
method, (See Figure 4).
Use soft metal slug (solder) method to
Measure the “X” dimension. Verify tooling
4. The slug must have a diameter 0.51mm (.020”) larger
crimp height calibration by referring to the
than the “X” No Go dimension before crimping.
Go/No Go
dimensions shown in the chart below.
5. Place the soft metal slug (solder) into the nest of the
bottom die and crimp (by hand cycling the press)
Figure 4
similar to a terminal. The crimp height can be
measured with a blade type micrometer or dial caliper, (Dimension “X”).
6. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the
loosest position and “K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by
adjusting the conductor cam.
Note:
If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial
Mini-Mac Applicator Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
AWG mm²
14
16
2.00
1.20
“X” Dimension Conductor Crimp
Pull Force
Minimum
Mean
Go
No Go
Lbs.
N
In. mm In. mm In. mm
.100 2.54 .097 2.46 .104 2.64 50.0 222.2
.100 2.54 .097 2.46 .104 2.64 30.0 133.3
Pull Force should be measured with no influence from the insulation crimp. The above specifications are
guidelines to an optimum crimp.
Doc. No: ATS-638852900
Revision: A
Release Date: 05-05-08
Revision Date: 05-05-08
UNCONTROLLED COPY
Page 4 of 7
Air Feed Mylar Tape Applicator
PARTS LIST
Mini-Mac Applicator 63885-2900
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63885-2970
63885-2970
Tool Kit (All “Y” Items)
REF
1
63465-0049
63465-0049
Conductor Punch
1Y
2
63464-0049
63464-0049
Conductor Anvil
1Y
3
63463-0036
63463-0036
Insulation Punch
1Y
4
63462-0039
63462-0039
Insulation Anvil
1Y
Other Components (Ref. 50050)
5
63466-0912
63466-0912
Anvil Mount
1
6
63466-0913
63466-0913
Terminal Support
1
7
63443-0021
63443-0021
Lower Tooling Key
1
8
63466-0921
63466-0921
Terminal Stripping Blade
1
9
63600-1290
63600-1290
Washer
1
10 63890-0866
63890-0866
Collar-6.4mm Lg.
1
11 63890-0867
63890-0867
Collar-7.7mm Lg.
1
Frame
12 63801-3301
63801-3301
Air Feed Applicator Frame Head
REF
13 63801-3281
63801-3281
Base
REF
14 63801-5850
63801-5850
Track Assembly
REF
15 63801-3390
63801-3390
Air Kit
REF
Hardware
16
N/A
N/A
M3 by 12 Lg SHCS
1**
17
N/A
N/A
M4 by 10 Lg SHCS
2**
18
N/A
N/A
M4 by 20 Lg. SHCS
1**
19
N/A
N/A
M4 by 50 Lg. SHCS
1**
20
N/A
N/A
M8 by 30 Lg. BHCS
1**
21
N/A
N/A
3mm by 6 Lg. Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Note:
Crimp profiles used in 63885-2900 are equivalent to 19288-0135/ATP-BB-523 (UL file number E32244).
Doc. No: ATS-638852900
Revision: A
Release Date: 05-05-08
Revision Date: 05-05-08
UNCONTROLLED COPY
Page 5 of 7
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