Power Dock Connectors
Modular Press-In
Tool for
Power Dock CPI
Application Tooling
Specification Sheet
Order No. 62202-1807
DESCRIPTION
The 62202-1801 to 62202-1809 Modular Power Dock Press-In
Tools are designed to insert Power Dock CPI connector
modules onto a PC Board. The Individual press blocks stack
together in a standard tool holder to press varying
arrangements of power dock module assemblies on to a PC
board.
STANDARD TOOL
HOLDER
STACKED PRESS
BLOCKS
SCOPE
Products: Power Dock CPI connector modules. See Product
List below for specific application tools.
Product List
The following is a partial list of the product order numbers and
their specifications this tool is designed to run. Updates to this
list are available on www.molex.com.
Series No.
45520
45521
45522
45523
45524
45525
45526
45527
45528
45529
45530
45531
45534
45536
45541
45544
45660
Description
Power Dock Modular
Power Plug 250V Vertical Std CPI
Power Dock Modular
Power Plug 250V Vertical 10.5 Mate CPI
Power Dock Modular
Power Plug 250V Vertical 12.5 Mate CPI
Power Dock Modular
Power Plug 250V Vertical 8.5 Mate CPI
Power Dock Modular Power Socket 600V Vertical Std CPI
Power Dock Modular Power Plug 600V Vertical 10.5 Mate CPI
Power Dock Modular Power Plug 600V Vertical 12.5 Mate CPI
Power Dock Modular Power Plug 600V Vertical 8.5 Mate CPI
Power Dock Modular Signal 6 Pin Vertical CPI
Power Dock Modular Signal 24 Pin Vertical CPI
Power Dock Modular Signal Socket 6 Pin Vertical CPI
Power Dock Modular Signal Socket 24 Pin Vertical CPI
Power Dock Modular Vertical Guide Socket Passive
Power Dock Modular Vertical Guide Pin Passive
Power Dock Modular Signal 24 Pin Vertical CPI
Power Dock Modular Signal 6 Pin Vertical CPI
Power Dock Power Plug 250V CPI
POWER DOCK
C.P. MODULES
PC BOARD
Figure 1 (For Power Dock Module assemblies)
Order No.
45520-0001 45520-2001 45520-3001 45520-4001
45520-5001
45521-0001 45521-2001 45521-3001 45521-4001
45521-5001
45522-0001 45522-2001 45522-3001 45522-4001
45522-5001
45523-0001 45523-2001 45523-3001 45523-4001
45523-5001
45524-0001 45524-0002
45525-0001 45525-0002
45526-0001
45527-0001
45528-0001
45529-0001
45530-0001
45531-0001
45534-0001
45536-0001
45541-0001
45544-0001
45660-0001 45660-0002 45660-0004 45660-9004
Doc No. ATS-622021807
Revision: C
Release Date: 08-13-03
Revision Date: 07-13-11
UNCONTROLLED COPY
Page 1 of 3
Power Dock Connectors
2. The 62202-180* press modules are arranged in a standard tool holder to match the connector assembly. See
Chart 1. When pressing in multiple modules, make sure the tool holder length will accommodate all the tools.
See Chart 2.
3. The press tool assembly is loaded onto the connector assembly.
4. The connector assembly is then pressed on to the PC board with a manual arbor press or other flat platen
press. See Figure 1.
5. A support fixture (customer supplied) is highly recommended due to the high forces required to press in the
connectors. It is placed below the PC board. This support may require clearance holes for the connector pins
if the board thickness is less than the pin length.
6. A press stop to control the insertion stroke is also recommended.
Chart 2
Standard Tooling holders
The 62201-95XX tooling holders are available in a variety of lengths to accommodate multiple press-in tools.
Standard Tool Holder Standard Tool Holder
Order Number
Length
62201-9501
24mm
62201-9502
72mm
62201-9503
156mm
62201-9504
216mm
62201-9509
254mm
62201-9511
305mm
62201-9512
406mm
62201-9513
100mm
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
http://www.molex.com
Doc No. ATS-622021807
Revision: C
Release Date: 08-13-03
Revision Date: 07-13-11
UNCONTROLLED COPY
Page 3 of 3