specifications are subject to change without notice.
Printed in Japan
Cat. No. O901-E1-03
0808-I
Advanced Power in Three Applications: Motion Control, Measurement Control, and
High-speed Response Control
FQM
(Flexible
Quick
Motion)
Flexibility, quickness, and a wide range of
advanced motion operations enable the FQM1
to easily handle applications in the following
three control areas.
1. Motion control
2. Measurement control
®
Motion
Wide Range of
Advanced Motions
For the Non-stop Control
Ideal for Applications Performing Processing
without Stopping Machinery Operation
Flexible
Quick
To improve machinery performance, it important to increase productivity by eliminating waste.
Here, the FQM1 really performs to enable processing must be achieved without stopping machinery operation.
Multiple axes can be controlled as
required by the application.
Simultaneously control up to 8 axes for high-speed
response control and up to 16 axes for PTP control.
Position of the
FQM1
among OMRON Products
3. High-speed response control
No stopping
Cut
FQM1
Series
No stopping
80mm
Motion control
Function Block and
Structured Text Programming
I/O Control Module
Expansion Possible Using
CJ-series Units
Grasp
No stopping
Convey
together
90mm
Without
stopping machinery
operation . . .
Process
Measure
Wind
2ms
High cost performance achieved
in a compact size
Motion control cycle
No stopping
0.5ms
No
stopp
ing
Motion Control Unit
CJ1W-MCH@@
Measurement control
High-speed response control
No stopping
4ms
FQM1
Position Control Unit
CJ1W-NCF@@
8ms
4
axes
8
axes
16
axes
32
axes
Number of axes
Compatible with NEW Servo and CJ-series Analog Units
(Unit version Ver.3.3 or higher)
The FQM1 has become compatible with NEW AC Servo Motors/Drivers OMNUC G-series and SMARTSTEP 2-series, in addition
to the conventional OMNUC W-series. Also, new analog units are included in CJ-series Units to be used for FQM1 expansion.
■Compatible
with NEW AC Servo Motors/Drivers OMNUC G-series
OMNUC G-series R88D-GT/R88M-G
Connecting the FQM1 with SYSMAC SPU Units enables simplification of the changes in various control and/or operation conditions as well as high speed collection of large capacity data.
Using SYSMAC SPU Units makes time reduction for tooling change for each operation possible. Replacing memory cards also allows for easy
change of operations and/or conditions. During an inspection process, not only conditional changes but also inspection results can be saved securely.
Recipe Function
■Compatible
with Various CJ-series Analog Units
1
CM
Set the key using the ladder program
and turn the write request bit to ON.
●
SPU unit
Ladder
Programming,
etc.
●Memory
card for the SPU unit
Key
Name
Width Height Color
Key1 Product 1 100
Key2 Product 2 150
Key3 Product 3 200
52
54
62
Red
Green
Blue
The recipe function is used to write numeric values including
operation parameters and/or character string data at one time
to the CM (Controller Module) memory area. The recipe write
function makes tooling change of the device easy.
(Note: The recipe function can be used only in the “data collection mode”.)
* Create numeric values and character string data to be written to the
CM memory area in recipe data (CSV file) and stored beforehand in
a SYSMAC SPU Unit memory card.
DM
Recipe
Data
●Recipe
file
2
●
Up
●
The
Write the recipe data for
the designated key to the CM.
●
●
No ladder program is required to develop recipe data.
The recipe function can save the CM memory because recipe
data is saved in the memory card of a SYSMAC SPU Unit,
which eliminates the need to save it in the CM data memory.
Recipe data can be written upon request from the CM or via
external devices including a PC.
Numeric values and character string data can be changed
even when a SYSMAC SPU Unit is in operation.
FQM1 corresponds with the absolute value encoder interface
of the special and high performance OMNUC G-series.
●
In addition to conventional high-speed type Analog Input Units
(CJ1W-ADG41), Analog Input Units (8/4 points), Analog output Units
(8/4/2 points), and Analog I/O Units (AD 4/DA 2 points) can be used.
2
to 65 (including the one basic collection pattern and data collection patterns
from 1 to 64) data patterns can be collected in the data collection mode.
Various data collection is possible if combining events.
●
The setting information of SYSMAC SPU Units can be exported as an Excel
file. The file can be used as a sheet to define and manage information on a
device.
●
●
3
A Variety of Applications Accomplished with Motion,
Measurement, and High-speed Response
High-level Wide-ranging Motion Achieved from F (Flexibility) and Q (Quickness).
●From
High-speed PTP Control to Synchronous, Torque, and Tension Control
Pulse/analog I/O feedback gives the FQM1 power in high-speed I/O applications.
Motion Control Applications
Cut
The
FQM1
Achieves High-precision Trailing Using High-speed Control Cycles
without stopping.
Grasp
without stopping.
High-precision trailing with little fluctuation is possible due to the high-speed
responsiveness of the FQM1. An instruction for line segment approximation
can be used during operation to change the pattern of the curve.
FQM1
FQM1-MMP22
without stopping.
Convey
together
Application Examples
Non-stop processing, such as materials transfer, filling, and cutting
For example, marks on objects to be cut that are continually fed along a production line are
detected and cutting is performed continually without stopping the line. The encoder on a
measuring roll detects the feed amount supplied by a feed roll, and a cutter cuts with
speed-synced trailing along the mark detected by a mark sensor. The workpiece is cut after
synchronization. The origin is returned to after cutting is completed and the process is repeated.
●
Functions used: Electronic cam (operated by executing the PULSE OUTPUT instruction to synchronize
trailing of the slave axis based on the speed of the conveyor of the master axis)
●
Configuration example: FQM1-CM002 plus FQM1-MMP22 (with pulse I/O)
[Detailed View of Workpieces]
Pulse input
Virtual axis
Electronic gear
Pulse output
Pulse output
Mark sensor
General-purpose input
Servomotor
Workpiece
Cutter
Pulse I/O
Electronic
cams
Feed roll
Film
Mark
Measuring roll
Lateral
movement
Traveling
cutter
Rotary encoder
Tension
Travel
Servomotor
Analog I/O
Torque/position control
Analog sampling
Traveling cutter: Cut
Feed roll: Feeds the objects to be cut
Synchronized
(outside the control range)
Measuring roll: Detects the traveling amount
(The carriage of the cutter is synchronized with the object being cut.)
of the object to be cut
Cut
The high-speed cycle and processing method of the
FQM1
enable flexible cam patterns.
without stopping.
The high-speed cycle and high level of processing functions enable
synchronous control of electronic cams using either a cam table
method or a data processing method.
In particular, when the data processing method is used, it is possible
to realize a high-speed control cycle during processing, enabling the
cam to be changed during operation.
When using the cam table method, tables can be linked and used even
while switching cam tables, enabling high-resolution curves.
FQM1
FQM1-MMP22
Position
Application
Operating the rotary cutter of a packaging machine or a food processing machine
Examples
Matching the timing between lines Printing
●
●
●
●Wide-ranging
FQM1 Applications
In addition to motion control, the FQM1 handles the following control areas through its ability to perform
high-speed I/O processing through feedback from analog or pulse input data.
Actual applications have already been implemented.
Control category
Rotary cutters
Synchronous
control
Flying cutters
Electronic cams
Tension control
Line control
Motion control
Torque control
Torque limit
Tracking
control
Analog
systems
Pulse systems
CP control
Traverse shaft
High-speed analog sampling
High-speed PID control
High-speed counters
Synchronous startup
High-speed
response
control
Interrupt feeding
I/O control
High-speed PTP control
High-speed counters
Conveyers
Conveyers
Molding and pressing
Processing and coating
Winding
Sheet thickness inspection and quality management
Distance constant control
Measurement (high-speed) and F/V conversion
Conveyers
Labeler
Draw control
Torque control
Paper feeding
Injection molding
Application example
Packaging machines
Traveling cutters
Processing line and lens processing
Winding and feeding
CompoBus/S
I/O Control Module Master Unit
For example, a sheet is fed continuously on a production line and cut to
the specified dimension without stopping the line.
The encoder on the measuring roll measures the length of the feed
amount, which serves as the basis of the operation of the cutter.
Cutting time (the blade intersection time) is synchronized to the line
speed, and the cutter is accelerated or decelerated in the remaining time
to cut to the preset dimension.
●
Functions
used: Electronic cam (operated by executing the PULSE OUTPUT
instruction on the target position multiplied by the curve table
formed by executing an instruction for line segment
approximation for the position of the slave axis or by using
data processing)
●
Configuration example:
FQM1-CM002
plus
FQM1-MMP22
(with pulse I/O) plus
FQM1-IC101
(I/O Control Module) plus
CJ1W-SRM21
(CompoBus/S Master Unit)
CompoBus/S
Analog output
Pulse input
Analog output terminal
Pulse output
Pulse input
Previous stage
conveyor speed
Feed
conveyor
Line flow
Measuring
roll
Upper roller
cutter
Sheet
Measurement
control
Inverter
[Operation Pattern (Cutter Speed)]
Acceleration
(short)
Speed
Deceleration
(long)
Sync speed
Cutter motor
Synchronized
Lower
cutter
[Side View]
Upper cutter
Upper
blade
Upper
cutter
Lower
blade
Line speed
Line flow
Lower cutter
4
5
Applications
FQM1
High-speed Control Cycles and High Resolution Enable Free Speed Control
Process
without stopping.
The
FQM1
High-speed Control Cycle Enables High-precision Processing
Process
without stopping.
without stopping.
The FQM1 high-speed control cycle enables various speed controls
required in production equipment such as molding machines
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