DCF-S-0033-1(95.5)
Japan Aviation Electronics Industry, Ltd.
Connector
Spec:
TITLE:
Crimp Data for Series FI-C3-A1 / FI-XC3-1 /
FI-AC3-1 / FI-RC3-1A / FI-RC3-1B contacts
ISSUED:
Prepared
F.Kawano
2ND PRODUCTION Engineering Dept.
Checked
K.KOIDE
Approved
A.IWASAKI
Approved
Y.NOSE
Division
Number
Ｔ７０３２６３-Ｅ
Page
1／9
Original issued: Feb. 14 , 2001
Rev.
Date
Sep.18.2003
DCN-No
.
Prep
D.TSURUTA
S.SHIMIZU
T.OOKAWA
Chkd
S.SHIMIZU
Appd
A.IWASAKI
A.IWASAKI
A.IWASAKI
2
3
4
053322
Nov.20.2003
053790
Jun.20.2005
057605
-
S.SHIMIZU
CAUTION
●
Check that operation manual T703000-01E (applicator) is provided in
addition to this manual．If not, contact us.
●
Be sure to read T703000-01E before operation since all safety
precautions are described in it.
●
Properly keep this operation manual and T703000-01E near the
applicator so that anyone can refer to them at anytime.
●
Be sure to use the machine by following the instructions given in this
operation manual and T703000-01E.
Otherwise, we will not be
responsible for any accidents that may result.
●
Don't to repair or adjust, without the procedure specified with
this operation manual, it cause is to brake the tool or product the reject-
ed items. If you feel the tool abnormally or brake the tool, please inquir-
e our shop or tool service, and repair it.
JAE Connector Div. Proprietary.
Copyright© 2001, Japan Aviation Electronics Industry Ltd.
DCF-S-0033-2(95.5)
Japan Aviation Electronics Industry,
Connector Division
1.Applicator
Part description of the applicator used : 350-FI-2B
(Applicable Press No.CP210-1B・CP215-4B)
2. Part description of applicable contact and wire
Applicable wire is stranded 7 annealed copper. conductors. Using not specified wire, please ask
us whether the wire is usable or not.
Contact part description
FI-C3-A1-15000
FI-XC3-1-15000
FI-AC3-1-15000
FI-RC3-1A-15000
FI-RC3-1B-15000
Applicable wire
AWG#28 thru AWG#32
AWG#30 thru AWG#36
AWG#30 thru AWG#36
AWG#30 thru AWG#32
Insulation diameter
φ0.45
thruφ0.9mm
φ0.45
thruφ0.75mm
Less thanφ0.5mm
φ0.44
thruφ0.6mm
Number
Ｔ７０３２６３-Ｅ
Page
2／9
Note :The crimper,anvil and crimp condition differ in each contact.
For details,plaese refer to paragraph 4.
3.Allpicable wire , insulation diameter , and insulation stripped length
3-1.Applicable wire
Vinyl insulated wire
3-2. Insulation stripped length
Insulation stripped length:
1.3 thru 1.7mm
Note :Please make sure that the insulation stripped length is within the above dimension.
At the time , inspect if wire is not damaged , cut , or disheveled.
If so , remove or remedy it.
JAE Connector Div. Proprietary.
Copyright© 2001, Japan Aviation Electronics Industry Ltd.
DCF-S-0033-2(95.5)
Japan Aviation Electronics Industry,
Connector Division
4.Crimp data by contact type
4-1.FI-C3-A1
4-1-1.Applicable crimper,anvil
Insulation anvil
Part discription
Inscribed NO.
725-03161-030
161-30
Wire anvil
725-03200-031
200-31
Insulation crimper
725-03200-032
200-32
Wire crimper
725-03200-033
200-33
Number
Ｔ７０３２６３-Ｅ
Page
3／9
4-1-2.Applicable wire,crimp height,crimp tensile strength,Disk set mark
Disk Set
Mark
C
D
E
Wire Size
(AWG)
AWG#28
AWG#30
AWG#32
Crimp Height Range
(mm）
0.45 thur 0.50
0.43 thur 0.48
0.40 thur 0.45
Min.Crimp Tensile
Strength (N)
13.1N
9.8N
5.8N
4-1-3Crimp height adjustment disc set mark, Insulation cam set mark and Insulation diameter
Insulation Cam set Mark
Disc set Mark
C
D
E
Insulation Dia.
Insulation Support Height
Insulation Dia.
Insulation Support Height
Insulation Dia.
Insulation Support Height
1½3
－
－
－
－
－
－
4
φ0.90½0.8
1.05
φ0.9½0.75
1.05
φ0.9½0.75
1.00
5
φ0.7
0.95
φ0.65
0.95
φ0.65
0.90
6
φ0.6
0.85
φ0.55
0.85
φ0.55
0.80
7
φ0.5
0.75
φ0.45
0.75
φ0.45
0.70
8
－
－
－
－
－
－
Note: The figures shown in above table are not specified values, but for reference purposes only.
JAE Connector Div. Proprietary.
Copyright© 2001, Japan Aviation Electronics Industry Ltd.
DCF-S-0033-2(95.5)
Japan Aviation Electronics Industry,
Connector Division
4-2.FI-XC3-1,FI-AC-3-1,FI-RC3-1A&FI-RC3-1B
4-2-1. Applicable crimper,anvil
Insulation anvil
Part discription
Inscribed NO.
725-03249-030
249-30
Wire anvil
725-03249-031
249-31
Insulation crimper
725-03249-032
249-32
Wire crimper
725-03249-033
249-33
Number
Ｔ７０３２６３-Ｅ
Page
4／9
4-2-2.Applicable wire,crimp height,crimp tensile strength,Disk set mark
Disk Set
Mark
C
D
E
Wire Size
(AWG)
AWG#30
AWG#32
AWG#36
Crimp Height Range
(mm）
0.40 thur 0.45
0.375 thur 0.425
0.35 thur 0.40
Min.Crimp Tensile
Strength (N)
9.8N
5.8N
1.9N
4-2-3.Crimp height adjustment disc set mark, Insulation cam set mark and Insulation diameter
FI-XC3-1
Insulation Cam set Mark
Disc set Mark
C
D
E
Insulation Dia.
Insulation Support Height
Insulation Dia.
Insulation Support Height
Insulation Dia.
Insulation Support Height
1
－
－
－
－
－
－
2
φ0.75
1.0
－
－
－
－
3
φ0.7
0.9
φ0.65
0.85
－
－
4
φ0.6
0.8
φ0.55
0.75
φ0.55
0.7
5
φ0.5
0.7
φ0.45
0.65
φ0.45
0.6
6
－
－
－
－
－
－
7
－
－
－
－
－
－
8
－
－
－
－
－
－
FI-AC3-1
Insulation Cam set Mark
Disc set Mark
C
D
E
Insulation Dia.
Insulation Support Height
Insulation Dia.
Insulation Support Height
Insulation Dia.
Insulation Support Height
1
－
－
－
－
－
－
2
－
－
－
－
－
－
3
－
－
－
－
－
－
4
－
－
－
－
－
－
5
－
－
－
－
－
－
6
φ0.5
0.5
φ0.45
0.5
φ0.45
0.5
7
－
－
－
－
－
－
8
－
－
－
－
－
－
JAE Connector Div. Proprietary.
Copyright© 2001, Japan Aviation Electronics Industry Ltd.
DCF-S-0033-2(95.5)
Japan Aviation Electronics Industry,
Connector Division
FI-RC3-1A & FI-RC3-1B
Insulation Cam set Mark
Insulation diameter.
Insulation Support Height
1½2
3
φ0.6
0.85
4
φ0.5
0.75
5½7
Number
Ｔ７０３２６３-Ｅ
Page
5／9
Note1: Be sure to make the insulation hight under 0.53mm on FI-AC3.
(Over 0.53mm is not acceptable due to the insulation diameter of housing. It is 0.54mm.
)
Note2: The figures shown in above table are not specified values, but for reference purposes only.
5.Notes in operation
5-1
FI series contacts are so small in size, it may happen that a crimper strikes against an anvil and
they become damaged when making crimping with a contact and wire being not installed.
To maintain the quality, be sure to make crimping with a contact and wire being installed.
5-2
It is not easy to locate a wire with a wire stopper because the applicable wires this contact
are very thin.
It is recommended that a wire is put on the contact barrel in advance before making crimping.
5-3
This tool can use for FI-C3-A1, FI-XC3, FI-AC3, FI-RC3-1A and FI-RC3-1B by changing the
crimper,anvil
When this tool is delivered, the specified crimper,anvil has built in already.
To purchase another crimper,anvil. please make sure the proper part number according to
the assembly procedure of contact or following chart.
.
Crimper,
anvil
Contact
FI-C3-A1
FI-XC3½AC3-1
½RC3-1A½RC3-1B
Insulation anvil
725-03161-030
725-03249-030
Wire anvil
725-03200-031
725-03249-031
Insulation crimper
725-03200-032
725-03249-032
Wire crimper
725-03200-033
725-03249-033
JAE Connector Div. Proprietary.
Copyright© 2001, Japan Aviation Electronics Industry Ltd.
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