PRODUCT SPECIFICATION
Certificato N. 9125.FLA2
ISO 9001
CABLE SERIES 155321
Servo Motor - UL AWM recognized - WSOR jacket (“Weld-Slag and Oil-Resistant”)
Style 21939 (80°C / 1000V)
1. CONSTRUCTION DATA
1.1
CONDUCTOR:
Bare copper strand; according to EN 13602 - ETP1; stranding according to DIN VDE 0295, EN60228 Class 6
Stranded lay compliant with UL 758.
1.2
WIRE STRUCTURE:
Signal
Stranding
(nbr of wires x wire
diameter in mm)
Nominal Section
(mm²)
AWG
19
18
16
Diameter of
stranded core
(mm)
Max Resistance
Ref. std. IEC 60344
(Ω/km)
0.75
1.00
1.50
Nominal Section
(mm²)
42x0.15
52x0.15
81x0.15
Power
Stranding
(nbr of wires x wire
diameter in mm)
1.20
1.32
1.50
Diameter of
stranded core
(mm)
27.7
22.4
14.4
Max Resistance
Ref. std. IEC 60344
(Ω/km)
AWG
16
14
12
10
1.50
2.50
4.00
6.00
1.3
INSULATION:
81x0.15
133x0.15
78x0.254
117x0.254
1.50
2.10
2.60
3.15
14.4
8.7
5.2
3.5
Thermoplastic Elastomer compound; Max Insulation resistance >600 GΩxkm (IEC60189-1
&
IEC60885-1 or EN50289-1-4);
nominal hardness 50 Shore D; according to UL758
1.4
INSULATION DIAMETER
Nominal section
(mm²)
Signal
Nominal Ø
(mm)
Nominal thickness
(mm)
0.75
1.00
1.50
Nominal section
(mm²)
1.80
2.00
2.15
Power
Nominal Ø
(mm)
0.30
0.34
0.32
Nominal thickness
(mm)
1.50
2.50
4.00
6.00
REVISION HISTORY
Rev.A1 26/02/2016 RELEASED
Document Number:
2.35
3.00
3.60
4.50
ECR/ECN INFORMATION:
0.42
0.45
0.50
0.68
TITLE:
Page
SERVO MOTOR – WSOR jacket
Created/Revised by:
M. Arrigoni
Checked by:
A. Defendi
Approved by:
C. Lerose
1
of
4
1553210001 PS P1E A1
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
Template: TDS REV.0 22/07/2015
PRODUCT SPECIFICATION
1.5
1.5.1
ASSEMBLY:
Signal Pair
Certificato N. 9125.FLA2
ISO 9001
Cores stranded in pairs (one or two).
Each pair is shielded with Tin copper wire (Braid type - nominal optical coverage 85%) and wrapped with tape
1.5.2
Total Assembly
Power Cores and Signal Pair (if present) stranded together, fillers may be used for a better roundness.
1.6
1.7
1.8
TAPE:
BRAID SHIELD:
TAPE:
Wrap over assembly
Tin copper wire, nominal optical coverage 85%.
Wrap over shield
1.9
JACKET:
Special compound Polyurethane based, nominal hardness 78 Shore A; Silicone, Pb,Cd,Hg & FCKW free; according to
UL758.
For overall diameter, jacket and cores colors refer to Annex #1
2. TECHNICAL DATA
2.1
ELECTRICAL:
Voltage rating
Voltage test on core (Power)
Voltage test on core (Brake)
1000 Vrms (for electronic use)
3000 Vrms x 1 min. (IEC60885-1)
3000 Vrms x 1 min. (IEC60885-1)
2.2
TEMPERATURE:
Temperature range (fixed)
Temperature range (flex)
Temperature range (drag chain)
-40 °C to +90°C (3˙000h ISO6722 pending)
-25°C to +80°C
(free motion without periodic recurrence and forced guidance)
-5°C to +60°C
2.3
CHEMICAL:
Oil resistance
Free of FCKW, Silicone and Pb
Halogen free
UL758/UL2556 (4 days @ 100°C - IRM902 oil)
yes
no
2.4
PHYSICAL:
UV resistant
yes (UL1581/2556– 300h)
Max installation pulling force
100N
Bending radius (fixed)
>5xOD
Bending radius (flex)
>10xOD
Bending radius (drag chain)
>12xOD (up to 5Mio @ 20°C in freely suspended chain)*
Torsion @ 20°C
optimal recommended ±30°/m *
*
Default criterium of the norm-bendings is electrical failure due to conductor breakage or conductor short-circuit. Extreme sheath adhesion is not a
default criterium since it cannot be influenced by the cable manufacturer (e.g. through big abrasion between cable and chain, non-suitable chain
construction or wrong installation of cable in the chain).
REVISION HISTORY
Rev.A1 26/02/2016 RELEASED
Document Number:
ECR/ECN INFORMATION:
TITLE:
Page
SERVO MOTOR – WSOR jacket
Created/Revised by:
M. Arrigoni
Checked by:
A. Defendi
Approved by:
C. Lerose
2
of
4
1553210001 PS P1E A1
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
Template: TDS REV.0 22/07/2015
PRODUCT SPECIFICATION
2.5
FLAME:
UL Vertical Flame Test
UL VW-1, CSA FT-1
IEC 60332-1/2
pass
pass
pass
Certificato N. 9125.FLA2
ISO 9001
3. COMPLIANCE
Accordance to:
▪ 2006/95/CE; 2004/108/CE; 2011/65/CE (RoHS)
▪ Weld Slag Resistance: yes, S-300 Molex test
▪ UL/CSA (UL AWM Style 21939, use: external interconnect
or internal wiring of electronic
equipment)
▪ NFPA79-2012 circumstances mentioned in Chapter 12
4. PRINTING & PACKAGE
Printing text
Package
Ink-jet type; conform to UL758
available in different packaging sizes
(refer to Annex #1)
REVISION HISTORY
Rev.A1 26/02/2016 RELEASED
Document Number:
ECR/ECN INFORMATION:
TITLE:
Page
SERVO MOTOR – WSOR jacket
Created/Revised by:
M. Arrigoni
Checked by:
A. Defendi
Approved by:
C. Lerose
3
of
4
1553210001 PS P1E A1
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
Template: TDS REV.0 22/07/2015
PRODUCT SPECIFICATION
ANNEX 1
mm
2
Certificato N. 9125.FLA2
ISO 9001
AWG
N° of
cond
4
O.D.
(mm)
9,0
Jkt
color
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Pack.
size
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
Packaging
composition
1x200m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x250m
1x500m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x250m
1x500m
1x100m
1x250m
1x500m
Standard
order n°
1553210001
1553210002
1553210003
1553210004
1553210005
1553210006
1553210007
1553210008
1553210009
1553210010
1553210011
1553210012
1553211001
1553211002
1553211003
1553211004
1553211005
1553211006
1553211007
1553211008
1553211009
1553211010
1553211011
1553211012
1553212001
1553212002
1553212003
1553212004
1553212005
1553212006
1553212007
1553212008
1553212009
1553212010
1553212011
1553212012
Sketch*
(4G1,5)
(4G AWG16)
(4G2,5)
(4G AWG14)
4
10,6
(4G4,0)
(4G AWG12)
4
12,2
(4G6,0)
(4G AWG10)
4
14,5
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Black numbered in White + Yellow/Green
(see note*)
(4G1,5+(2x1,5))
(4G AWG16+(2xAWG16))
6 (4+2)
11,1
(4G2,5+(2x1,5))
(4G AWG14+(2xAWG16))
6 (4+2)
12,6
(4G4,0+(2x1,5))
(4G AWG12+(2xAWG16))
6 (4+2)
14,00
(4G6,0+(2x1,5))
(4G AWG10+(2xAWG16))
6 (4+2)
16,20
Black numbered in White + Yellow/Green
(see note*)
(4G1.5+2x(2x0.75))
(4G AWG16+2x(2xAWG19))
8 (4+2+2)
12,1
(4G2.5+2x(2x1.0))
(4G AWG14+2x(2xAWG18))
8 (4+2+2)
14,1
(4G4+2x(2x1.5))
(4G AWG12+2x(2xAWG16))
8 (4+2+2)
15,8
(4G6+2x(2x1.5))
(4G AWG10+2x(2xAWG16))
8 (4+2+2)
17,9
Orange
Orange
Black numbered in White + Yellow/Green
(see note*)
*Colour Sequence
for packaging size L: colors clockwise exit drum (as in sketch)
for packaging size S and M; colors counterclockwise
Black Cores (printing is in white)
Power
1
st
Core: Black printing U/L1/C/L+
2
nd
Core: Black printing V/L2
3
rd
Core: Black printing W/L3/D/L-
Yellow/Green core
Signal
One signal Pair: Black printing 4 + Black printing 5
Two signal Pairs: 1
st
Pair = Black printing 5 + Black printing 6
2
nd
Pair = Black printing 7 + Black printing 8
REVISION HISTORY
Rev.A1 26/02/2016 RELEASED
Document Number:
ECR/ECN INFORMATION:
TITLE:
Page
SERVO MOTOR – WSOR jacket
Created/Revised by:
M. Arrigoni
Checked by:
A. Defendi
Approved by:
C. Lerose
4
of
4
1553210001 PS P1E A1
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
Template: TDS REV.0 22/07/2015
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