NeoPress Plug Press-In Tool
NeoPress
Plug Assembly
Press-In Tool
Application Tooling
Specification Sheet
Order No.
62203-1300
FEATURES
Tool provides uniform distribution of press force across entire pin array
May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools
For plug extraction, use tool 62203-1320
SCOPE
Products: NeoPress Plug
Assembly, (6-Pair by 14 Column Assemblies).
See Product List below for specific part numbers.
Product List
The following is a partial list of the product order numbers and their specifications this tool is designed to run.
Updates to this list are available on
www.molex.com.
Series No.
172801
Column
14
Height
13.5mm
Plug Assembly Order No.
172801-0001
Tool Setup
Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with
a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1.
WITH 62201-95XX
RAIL
PRESS-IN
TOOL
ALONE
PRESS-IN
TOOL
PLUG
ASSEMBLY
Figure 1
Doc No: ATS-622031300
Revision: A
Release Date: 01-06-15
Revision Date: 06-09-17
UNCONTROLLED COPY
Page 1 of 3
NeoPress Plug Press-In Tool
Tool Installation
The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools.
Rail Part Number Rail Overall Length
62201-9502
72mm (2.83 in)
62201-9503
156mm (6.14 in)
62201-9504
216mm (8.50 in)
62201-9509
254mm (10.0 in)
62201-9511
305mm (12.0 in)
Reference:
The 62203-1300 Press-In Tool is 60mm
(2.36 in.) long.
Printed Circuit Board (PCB) Support
The NeoPress plug requires a significant force to press the assembly into the PCB. To prevent excessive PCB
flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole
pattern.
Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must
furnish their own support plate.
When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through
the PCB thickness.
Press Equipment Recommendations
Many types of presses can be used to install the NeoPress plug, but to assure consistent connector installation
Molex recommends the following press criteria:
1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force
measurements should stop the press-in cycle.
2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second.
PRESS-IN TOOL
3. Press stroke control to within 0.25mm (0.010 in).
4. Total press stroke must be at least 19mm (0.75 in).
5. For statistical purposes, automatic collection of
force and distance data.
Tool Operation
1. By hand, insert the plug assembly carefully into the
PCB hole pattern. Make sure the connector is
PCB
oriented properly by confirming the location of the
Figure 2
PLUG ASSEMBLY
#1 circuit indicator with respect to the PCB layout.
2. Insert the Press-In Tool over the top of the connector housing until it rests on the connector. The tool is
symmetric and can be placed two ways without damage to the connector. See Figure 2.
Doc No: ATS-622031300
Revision: A
Release Date: 01-06-15
Revision Date: 06-09-17
UNCONTROLLED COPY
Page 2 of 3
NeoPress Plug Press-In Tool
3. Using the application tool and an appropriate press, seat the plug assembly until there is less than 0.10mm
(.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3.
0.10 MAX.
.004
Figure 3
PCB
CAUTION:
To prevent injury, never operate any press without the guards in place. Refer to the press
manufacturer’s instruction manual.
CAUTION:
Molex application tooling specifications are valid only when used with Molex connectors and tooling.
Application Tooling Support
Phone:
(402) 458-TOOL (8665)
E-Mail:
applicationtooling@molex.com
Website:
www.molex.com/applicationtooling
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks
listed herein belong to their respective owners.
Doc No: ATS-622031300
Revision: A
Release Date: 01-06-15
Revision Date: 06-09-17
UNCONTROLLED COPY
Page 3 of 3