RJ45 Weathertight Connectors
RJ45 Weathertight Connectors
®
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RJ45 Weathertight Connectors
Features & Benefits
• Sealed to IP67 & IP68 NEMA 250 (6P)
(when mated)
• Molded cable assemblies available
• CAT 5E or CAT 6 available in shielded or
unshielded versions as standard
• Feed through or IDC panel terminals for
easy field installation
• Field installable design is easy to
assemble
• Dust cap available
Applications
• Any sealed data transmission
• Military or industrial GPS location
devices
• Instrumentation
• Medical data carts
• Data acquisition units
• General industrial electronic applications
Harsh Environment
Connectivity Solutions
®
www.conxall.com
MADE IN USA
601 E. Wildwood - Villa Park, IL 60181
Phone: 630-834-7504 Fax: 630-834-8540
Please check our website www.conxall.com for the most up-to-date product specifications
RJ45 Weathertight Connectors
RJ45 Weathertight Connectors
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Specifications
Materials:
Field Installable Plug Assembly:
Sealing Nut, Coupling Ring: Thermoplastic
Plug Housing, Insert: Thermoplastic
Sealing Ring: Elastomer
O-Ring: Elastomer
RJ45 Plug:
Insulator: Thermoplastic
Contacts: Copper Alloy, Gold Plated
Shield (Shielded Option Only): Copper Alloy, Tin
Plated
Panel Housing Jack Assembly:
Panel Housing, Hex Nut: Thermoplastic
Gasket: Elastomer
RJ45 Jack:
Housing: Thermoplastic
Contacts: Copper Alloy, Gold Plated
Printed Circuit Board (PCB): FR-4
IDC Contacts: Copper Alloy, Tin Plated
Other:
Recommended Panel Thickness:
Quick Connect Coupling: 1/32" to 3/16"
(0.8mm to 4.8mm)
Threaded Coupling: 1/32" to 5/32"
(0.8mm to 3.9mm)
Recommended Cable Type:
Conductor Type: Solid or Stranded Conductors
Outer Cable O.D. Range: Ø0.190 to Ø0.250
(4.83mm to 6.35mm)
Conductor insulator O.D. Range: Ø0.037 to Ø0.042
(0.94mm to 1.06mm)
Recommended Crimp/Termination Tools:
Sentinel Hand Ratchet Tool, Part Number “900005”
Sentinel Die Set, Part Number “900216”
®
Electrical:
Contact Resistance: 20 milliohms Max
Insulation Resistance: 500M ohms Min
Withstanding Voltage: 1000V DC
Mechanical:
Vibration:
Mil-Std 202G Method 201A
Environmental:
Operating Temperature: -10 °C to +60 °C
Moisture Resistance: Mil-Std 202G Method 106G
Insulation Resistance: Mil-Std 202G Method 302G
Thermal Shock: Mil-Std 202G Method 107G
Product Rating:
IP67 & IP68, NEMA 250 (6P) (when mated)
RJ45 Cable Plug (Category 6): TIA/EIA 568 C.2
RJ45 Panel Jack (Category 5e): TIA/EIA 568 B.2
RJ45 Panel Jack (Category 6): TIA/EIA 568 B.2
1.190
30.2
1.155
29.3
RECOMMENDED PANEL CUT-OUT
(THREADED OR QUICK CONNECT COUPLING)
0.003 [ 0.07]
Molded Cable Assemblies
Custom overmolded cable assemblies available
Please contact us with your requirements
Harsh Environment
Connectivity Solutions
®
www.conxall.com
MADE IN USA
601 E. Wildwood - Villa Park, IL 60181
Phone: 630-834-7504 Fax: 630-834-8540
Please check our website www.conxall.com for the most up-to-date product specifications
RJ45 Weathertight Connectors
RJ45 Weathertight Connectors
RJ45 Weathertight Connectors
®
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RJ45 PANEL HOUSING JACK
RJ45 FIELD INSTALLABLE
CABLE PLUG ASSEMBLY
CABLE
(NOT INCLUDED)
HEX NUT
GASKET
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PANEL
RJ45 FIELD INSTALLABLE CABLE PLUG ASSEMBLY
(THREADED COUPLING)
RJ45 PLUG
THREADED COUPLING RING
RJ45 FIELD INSTALLABLE CABLE PLUG ASSEMBLY
(QUICK CONNECT COUPLING)
RJ45 PLUG
QUICK CONNECT COUPLING RING
1.44
36.7
1.29
32.8
2.0
51.7
2.0
51.7
0.13
3.3
TYP
HEX NUT
PANEL
GASKET
RJ45 JACK
HOUSING
0.13
3.3
TYP
HEX NUT
PANEL
GASKET
RJ45 JACK
HOUSING
1.19
30.2
TYP
1.19
30.2
TYP
1 3/8 HEX
[34.9]
1.44
36.5
SQUARE
0.59
14.9
1.55
39.3
1 3/8 HEX
[34.9]
1.44
36.5
SQUARE
0.59
14.9
1.45
36.9
(SHOWN WITH SHIELDED CAT 6 JACK)
(SHOWN WITH THREADED HOUSING)
RJ45 PANEL HOUSING IDC JACK
RJ45 PANEL HOUSING IDC RIGHT ANGLE JACK
(SHOWN WITH NON-SHIELDED CAT 6 JACK)
(SHOWN WITH QUICK CONNECT HOUSING)
Harsh Environment
Connectivity Solutions
®
www.conxall.com
MADE IN USA
601 E. Wildwood - Villa Park, IL 60181
Phone: 630-834-7504 Fax: 630-834-8540
Please check our website www.conxall.com for the most up-to-date product specifications
RJ45 Weathertight Connectors
RJ45 Weathertight Connectors
N
N
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4
3
1
PLUG HOUSING
PLUG HOUSING RIDGE
O-RING
®
X
310
Part Number Charts
DCC
RJ6
X
RJ45 FIELD INSTALLABLE
CABLE PLUG ASSEMBLY
DCC
DCP
XXX
PLUG TYPE
PLUG SHIELDING
BLANK
= UNSHIELDED
S
= SHIELDED
X
X
COUPLING TYPE
B
= QUICK CONNECT
T
= THREADED
SERIES
RJ6
= RJ45 CAT 6
310
XX
RJ45 FIELD INSTALLABLE
PANEL HOUSING ASSEMBLY
DCP
JACK TYPE
JACK SHIELDING
BLANK
= UNSHIELDED
S
= SHIELDED
COUPLING TYPE
B
= QUICK CONNECT
T
= THREADED
SERIES
F
= FEED-THRU (TO SAME CONNECTOR)
SD
= IDC, STRAIGHT
RD
= IDC, RIGHT ANGLE
RJ5
= RJ45 CAT 5e
RJ6
= RJ45 CAT 6
Assembly Instructions
1) Slide the O-ring onto the front end of the plug
housing until it seats up against the ridge on the
plug housing
2) Slide the coupling ring over the plug housing
NOTE: Make sure the front of the coupling ring
can slide past the ridge on the plug housing. If
not, it is inserted the wrong way
CABLE (CUSTOMER SUPPLIED)
BEFORE
COUPLING RING
AFTER
O-RING
2
BEFORE
SEALING NUT
SEALING RING
AFTER
FRONT END OF CABLE
RJ45 PLUG
3) Slide the sealing nut, sealing ring and plug
housing/ coupling ring over the front end of the
cable in the following order:
1st sealing nut
2nd sealing ring
3rd plug housing / coupling ring
4) Terminate the RJ45 plug to the cable
NOTE: See supplemental termination guide
for cable termination instructions
5
BEFORE
INSERT
AFTER
6
5) Slide the RJ45 plug into the back end of the
insert until it snaps into place
BEFORE
AFTER
6) Slide the insert/RJ45 plug into the front end of
the plug housing until it snaps into place
7) Push the sealing ring into the rear of the plug
housing
NOTE: No part of the sealing ring should
extend past the rear of the plug housing
8) Screw the sealing nut onto the plug housing
7
BEFORE
AFTER
8
BEFORE
AFTER
Harsh Environment
Connectivity Solutions
®
www.conxall.com
MADE IN USA
601 E. Wildwood - Villa Park, IL 60181
Phone: 630-834-7504 Fax: 630-834-8540
Please check our website www.conxall.com for the most up-to-date product specifications
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