OMRON 3G3DV Drive Series
All the power you need, when and
wherever you need it.
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Single drive solution that’s powerful, flexible and efficient
1
Single solution for any type of application
The 3G3DV is a single drive concept that controls all
operations from standard to servo motors on any ma-
chine or production line. The standard versions cover
a wide range of functions such as PLC functionality,
automatic fine-tuning of motor control and self-analysis
of performance. Positioning, synchronizing, load estima-
tion and even servo performance are also available.
All versions share an identical user interface, so once
you’ve operated one, can use them all.
Smart heat disposal
Two different ways of cooling are available, “Forced
convection” or “Cold plate”; there is total separation
between cooling air and electronics.
A fan blows cold air through the cooling ribs of the
aluminum base.
The channel is easily cleaned without touching electron-
ics.
External cooling is possible through the back side of the
aluminum base. A flanged heatsink kit is available for
mounting the drive in the back-plate of a cabinet.
Outstanding Programming on Board
The 3G3DV smart logic controller is a simple but clever
way to keep your AC drive, motor and application work-
ing together. When the event monitored by the inverter
occurs, it triggers a specified act and starts monitor-
ing the next event continuing for up to 20 different
steps before returning to step one. It’s able not only to
monitor any parameter that can be defined as “true” or
”false”, but also digital commands, logic expressions,
allowing even sensor outputs to influence the operation.
Temperature, pressure, flow, time, load, frequency, volt-
age and other parameters combined with the operators
“>,” ”<,“ “=,“ and ”and“ “or” forms logical statements,
you can program the controller to react to almost any
event you choose.
Accurate and elastic for diverse range of uses
Conveyors
The new 3G3DV lets you control your conveyors as never
before, allowing altering production speed at any time,
without rebuilding the conveyor.
The Precise Pulse Reference feature ensures that all
conveyors are in sync by designating a master conveyor,
which all other conveyors follow, even if the application
involves several parts.
The Precise Pulse Stop feature ensures that products are
always where they should be on the line, automatically
compensates for the speed of the object when passes the
stop sensor, regardless of production speed using an open
system.
The 3G3DV can utilize power generated from kinetic
energy for controlled ramp-down in case of power loss.
The application is ready for quick restart when the power
returns.
Incomparable Digital Operator
The digital operator shows bars and graphs, displays
international letters and symbols, the selected LED’s are
illuminated when active, allows uploading and download-
ing parameter sets from one drive to another. It has
IP65 rating when mounted in panel door, it’s removable
during operation.
Menu structure based on the matrix system, having
shortcuts for experienced users, edit and operate in up
to 4 different setups simultaneously.
The “Personalized Quick Menu” and “Changes Made
Menu”, lists parameters unique to your application, mak-
ing easy quick setup for specific applications.
Last but not least the Info button let you check the “on
board manual”, the Cancel key allows to “undo” the lat-
est change, easy and quick access to the Alarm log for
improving maintenance
Cranes, Hoist and Elevators
The 3G3DV estimates motor currents generated by actual
loads and compensates it, to make the crane start and
stop smoothly just where it should be.
The 3G3DV ability to change speed automatically allows
equipment to operate at a partial or minimum load. The
AC drive estimates the load and maximizes production
speed, adjusting to changing conditions that influence the
operation of cranes and other equipment.
When stopped, the 3G3DV will slow a hoist to zero before
activating the mechanical brake. This results in gentler
handling, and virtually eliminates wear on the brake.
The same benefits apply to hoists and elevators
2
Benefits Summary:
• Low torque ripple gives smooth operation
• Precise load estimation allows for precise positioning
regardless of load
• Load estimation saves time and speeds up production
safely and intelligently
• Full holding torque capability at 0 RPM gives a smooth
ride and reduces mechanical wear on gears and brakes,
minimizing maintenance and maximizing production
uptime
Expensive and external components can be omitted,
wiring can be simplified, and downtime can be minimized
with this solution.
The safety signals can be transferred via discrete signals
wiring (in compact machinery) or safe bus communication
(in extended manufacturing plants).
High speed machinery
The 3G3DV tie-up all the performance of permanent mag-
net motors in highly dynamic applications. The 3G3DV
very fast processor enables to precisely control, position,
acceleration and torque.
Winders / Un-winders
The torque required in all winders / un-winders, to ac-
celerate and decelerate an application varies with the
load. In center winders the required torque even varies
with the dimension of the roll. It is essential in winding
operations to fully control the tension of the material be-
ing wound / un-wound, then is needed Torque mode with
high-precision torque control. The 3G3DV AC drive is able
to dynamically follow a wide range of torque references,
to maintain tangential tension independently of the line
speed and roll diameter.
Special needs require special features and performance
Performance
Power range 200—240 V [HP]
Power range 380—(480) 500 V [HP]
Power range 550—600 V [HP]
Power range 525—690 V [HP]
Ambient temp °C (average for 24 hours, without derating - lP2l enclosure)
Ambient temp °C max (lP21), without derating
Ambient temp °C max, with derating
IP21/NEMA 1; IP54/NEMA 12
IP66/NEMA4
Smart Logic Control
Logic Rule Control
Safe Stop input function approved
Digital Operator numerical or graphical
Info / Help function
Personal menu (macro)
Regional settings (US mode)
Language settings
Change made restore previous setting
Password protection
Analogue input
Digital inputs
Digital transistor outputs1
Relay outputs
Analogue output resolution
PC connection: RS 485 and USB
Default motor data
3G3DV
0.5 -50
0.5 - 1200
1 - 100
125 - 1150
45
50
55
√
√
√
√
√
√
√
√
√
√
√
√
-10 to +10V
6
2
2
12 bit
√
√
Petrochemical, mining, forestry, water and gas supply
The 3G3DV comes in 600 and 690 V series typical for ap-
plications in those environments, 690 V versions goes up
to 1.2 MW. Conformance to IEEE519 1992 using the AHF
filters
Food, beverage and pharmaceutical
All 3G3DV’s have manganic phosphor rear bodies.
The backs of NEMA 4X (IP 66) enclosures are dip-coated
with epoxy or polyester spray finish (60 - 100 µm). The
cover is powder coated (80 - 100 µm).
The silicone gasket is tested with various detergents.
Presses
The 3G3DV it’s the perfect match for the Omron safety
relays. The 3G3DV is equipped with safe stop functional-
ity suitable for Category 3 installations as defined by EN
954-1, the electrical connection is extremely simple - just
one wire, without the need for feedback signals from the
drive to the safety relay.
The 3G3DV standard feature terminal 37 can be used as
“safe coast” preventing any AC drive from starting ac-
cidentally. The stop function satisfies stop category 3 EN
60204-1.
3
Continued from previous page
Special needs require special features and performance
Permanent Magnet Motor algorithm
Process PID control
Precise Start / Stop
Preset references
Electronic potentiometer
Ramp functions: linear and S-ramps
DeviceNet, Profibus, Ethernet IP
ProfiSafe
Interface options:
Extended input/outputs
Encoders option
Resolver option
Relay option
Safe PLC interface
External 24V backup option
3G3DV-BGIO-1
3G3DV-BENC-1
3G3DV-BRES-1
3G3DV-BRLY-1
3G3DV-BSPI-1
3G3DV-B24S-1
√
√
√
8
√
√
√
√
√
√
√
√
√
√
√
150 / 300m
<5 m
<150 m
<50 m
√
√
√
√
√
√
√
√
Specifications
Mains supply (L1, L2, L3):
Supply voltage:
Supply voltage:
Supply voltage:
Supply voltage:
Supply frequency
Displacement Power Factor (cos
φ)
near unity
Switching on input supply L1, L2, L3
200-240V±10%
380-500 V±10%
550-600V±10%
525-690V± 10%
50/60 Hz
(>098)
2 times/min.
Output data (U, V. W):
Output voltage:
Output frequency:
Switching on output
Ramp times:
Closed loop:
0-100% of supply voltage
0-1000 Hz
Unlimited
0.02-3600 sec.
0-132 Hz
Digital Inputs:
Programmable digital inputs:
Logic
Voltage level
Voltage level, logic:
Voltage level, logic:
Voltage level, logic:
Voltage level, logic:
Maximum voltage on input:
Input resistance, Ri:
4(6)> 6
PNP or NPN
0-24V DC
‘0’ PNP logic < 5V DC
‘1’ PNP logic> 10V DC
‘0’ NPN logic> 19V DC
‘1’ NPN logic < 14 V DC
28VDC
approx. 4k Ω
Cable length—screened / unscreened
RFI EN55011 class A2 (Industry)
RFI EN55011 class A1 (Industry)
RFI EN55011 class B1 (Domestic)
Voltage Vector Control VVC+
Flux Vector Control
Automatic Energy Optimizing {AOE}
Controlled ramp down
Flying start—catch spinning motor
Variable switching frequency 1—16 kHz
2
Over Voltage Control
Fan replaceable
Analog Inputs:
Analog inputs
Modes
Voltage level
Current level
Accuracy of analog inputs
Scan interval:
2
Voltage or current
-10 to+10V (scalable)
0/4 to 20 mA (scalable)
Max. err. 0.5% of full scale
1ms
Converting digital inputs
2
Power size dependant
1
Pulse/encoder Inputs:
Programmable pulse/encoder inputs
Voltage level
Pulse input accuracy (0.1-110 kHz)
Encoder input accuracy (1-110 kHz)
2/1
0-24 V DC (PNP positive logic)
Max. error: 0.1% of full scale
Max. error: 0.05% of full scale 32
(A), 33(B) and 18(Z)
2
0-24 V DC
40mA
32 kHz
Max. error: 0.1% of full scale
Digital output:
Programmable digital/pulse outputs:
Voltage level at digital frequency output
Max. output current (sink or source)
Maximum output frequency at frequency output
Accuracy on frequency output
Continued on next page
4
Continued from previous page
Specifications
Analog output:
Programmable analog outputs
Current range at analog output
Max. load to common at analog output
Accuracy on analog output
1
0/4-20mA
500Ω
Max. error: 1% of full scale
Specifications
Cable lengths:
Max. motor cable length, screened (shielded):
Max. motor cable length, unscreened (unshielded):
150m
300 m
Surroundings / External:
Enclosure
Vibration test
Max. relative humidity
IP 20/IP 21/IP 54
0.7 g
5%-95% (IEC 721-3-3;
Class 3K3
(non-condensing) during
operation
uncoated class 3C2
coated class 3C3
Max. 50°C
Max. 45°C
Onboard Power Supply:
Output voltage
Max. load(10V)
Max. load (24V):
10.5V±0.5V
l5mA
200mA
Relay outputs:
Programmable relay outputs:
Max. terminal load (AC) on 1-3 (break),
1-2 (make) 4-6 (break) power card
Max. terminal load (AC) on 4-5 (make) power card
Mm. terminal load on 1-3 (break), 1-2 (make),
4-6 (break), 4-5 (make) power card
2
240 VAC, 2A
400 VAC, 2 A
24 V DC 10mA,
24VAC 100mA
Aggressive environment (IEC 721-3-3),
Aggressive environment (IEC 72 1-3-3),
Ambient temperature
24-hour average
Protection node for longest possible uptime:
• Electronic thermal motor protection against overload
• Temperature monitoring of the heatsink ensures that the 3G3DV cuts out if the temperature reaches 100°C
• The 3G3DV is protected against short circuits on motor terminals U, V, W
• Protection against mains phase loss
• The 3G3DV is protected against ground fault on motor terminals U, V, W
Enclosures Types Sizes [mm] and Weights [kg]
Protected Chassis (IP20) mm / kg
Enclosure name
Height
Width
Depth without Option A or B
Depth With Option A or B
Max Weight
NEMA 1 (IP 21) mm / kg
Enclosure name
Height
Width
Depth without Option A or B
Depth With Option A or B
Max Weight
A2
375
90
207
222
5.3
A3
375
130
207
222
7
B1
480
242
260
23
B2
650
242
260
27
C1
C2
D1
1209
420
380
104
D2
1589
420
380
151
E1
600
494
313
F1
1400
606
1004
F2
2204
1800
606
1246
F3
F4
680 770
308 370
310
45
335
65
2000 2204
2204 2204
2000 2400
606
1299
606
1541
A2
268
90
205
220
4.9
A3
268
130
205
220
6.6
B3
399
165
260
262
12
B4
520
230
242
242
23.5
C3
550
308
333
333
35
C4
660
370
333
333
50
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