SPECIFICATION SHEET
T2 Terminator
63851-2000
REVISION A
SCOPE
Terminal Series No
Wire Size
Awg
(mm²)
20-24
(0.50-0.20)
Insulation Diameter
mm
(in)
1.30-2.10
(.051-.083)
Strip Length
mm
(in)
2.50-3.00
(.098-.118)
50097
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal
listed in the scope
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SPECIFICATIONS
Terminal Series No.
Bellmouth
mm
(in)
0.20-0.50
(.008-.020)
Cut-Off Tab Max.
mm
(in)
0.20
(.008)
Conductor Brush
mm
(in)
0.00-0.50
(.000-.020)
50097
Terminal Series No.
50097
Bend Up Bend Down
Degree
5
2
Twist
Degree
5
Roll
5
Punch Width mm
Conductor Insulation
1.40
1.90
The above specifications are guidelines to an optimum crimp.
.
CONDITIONS
.
After crimping, the conductor profile should measure the following.
Terminal Series
Wire Size
Awg
(mm²)
20
22
24
(0.50)
(0.35)
(0.20)
Crimp Height
mm
(in)
0.92-1.02
0.84-0.89
0.77-0.82
(.036-.040)
(.033-.035)
(.030-.032)
Pull Force Min
N
(lbs)
58.7
39.1
29.3
(13.2)
(8.8)
(6.6)
50097
50097
50097
.
Pull Force measured with no influence from the insulation crimp
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PARTS LIST
Item Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
70
Order Number
634441417
634451441
634461918
634451923
634430002
634430012
11-24-1067
11-40-4039
634430021
634436011
11-18-4083
634432407
634434005
634430009
638008500
638512070
Eng Number
634441417
634451441
634461918
634451923
634430002
634430012
4996-4
8302-5
634430021
634436011
60707-8
634432407
634434005
634430009
638008500
638512070
Description
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Cut-Off Plunger Spring
Front Plunger Striker
Lower Tooling Key
Rear Cover
Front Cover
Anvil Mount
Wire Stop
Scrap Chute
T2 Terminator
Tool Kit (All "Y" Items)
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
Kit Part
Y
Y
Y
Y
Y
Y
NOTES
1. We recommend an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Terminator before crimping under
power.
3. Slugs , Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should only be used in a Molex TM42, TM40, or 3BF Press with a BaseUnit
adaptor.
5. ** CAUTION** To prevent injury never operate this Terminator without the guarding
supplied with the TM42 , TM40, or 3BF Press / Base Unit.
6. Wear safety glasses at all times.
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ASSEMBLY DRAWING
The drawing below is a generic drawing representation. Some detail may not be shown.
The T2 Terminator assembly and parts list can be found in the T2 Terminator manual.
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Note
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosen the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box
3. Insert a screwdriver into to slot behind the feed lever and force the 12 mm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the 12 mm spring.
5. Release the 12 mm spring.
6. Position feed finger for selected product. (Ref fig 5.1 T2 Manual)
TM42 Press
TM40 Press & BaseUnit & Adaptor
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