NEXUS
Technologies
RUGGEDIZED CONNECTORS AND SWITCHES
TABLE OF CONTENTS:
3. About Amphenol NEXUS Technologies
4. Technologies Overview
6. Telephone Plugs and Jacks
7. Ruggedized Telephone Plugs
8. Ruggedized Telephone Jacks
9. Ruggedized Jack/Switch Combinations
10. Wiring Sequence and Mating Chart
11. M55116 Audio & M55116 Type Audio Connectors
12. Military & Commercial Connectors
14. How to Order
15. PCB Receptacles
16. Mating Chart
17. M55116 Type Right-angle Plug Connectors
18. Plug Size Comparison
19. TAC Connectors
20. Size Comparison
21. Watertight Breakaway Connectors
22. Part Numbers
24. Cable Harness Information and Mating Chart
25. Microphone Plugs and Jacks
25. Plug Part Numbers
26. Jack Part Numbers
27. MIL-C-8805/3 Push Button Switches
27. Hyrdo-Switch
28. How to Order
29. Contact Arrangements and Button Types
30. Conversion Table and Adapter Type
31. Problem Solver
AMPHENOL NEXUS TECHNOLOGIES
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ABOUT AMPHENOL NEXUS TECHNOLOGIES:
Since 1961, Amphenol NEXUS Technologies connectors have become the standard in military and commercial
communication headset markets. Today, Amphenol NEXUS Technologies connectors are typically specified in OEM headset
applications where “breakaway-style” audio connectors are required. Amphenol NEXUS Technologies switches have a
very strong, ‘tactile-feedback’ feature that makes them ideal for applications that require a positive means of knowing that
the switch has actuated. In addition, Amphenol NEXUS Technologies switches are designed for applications that require a
durable, reliable and cost effective switching means. Other applications of Amphenol NEXUS Technologies connectors and
pushbutton switches are in Auto Racing, Powerboat Racing, Telecommunications, Simulation Controls, Medical Products,
Farm Equipment, and Commercial Aviation Electronics.
Amphenol NEXUS Technologies currently operates out of a 16,000 sq ft. facility, which is located in Stamford, CT. Amphenol
NEXUS Technologies currently has over 60 employees, many of whom have been with Amphenol NEXUS Technologies
for over 20 years. Amphenol NEXUS Technologies facilities and equipment include: thermoset and thermoplastic molding
machines, stamping presses, numerous assembly fixtures, CNC Tool Room, Heat Treating equipment, Special Plating
equipment, Testing Lab, Clean Room for switch assembly, CAD (Computer Aided Design), and other special proprietary
processes that are designed to manufacture dependable quality products.
Amphenol NEXUS Technologies’ Quality Assurance System meets or exceeds the requirements of MIL-I-45208,
MIL-Q-9858, MIL-STD-45662, and the sampling requirements of MIL-STD-105. We also use SPC to selectively monitor
critical processes, which helps ensure process capability. We are currently on the U.S. Government’s QPL (Qualified
Products List) for the following military specifications: MIL-DTL-9177, MIL-DTL-55116, and MIL-S-8805/3. All at Amphenol
NEXUS Technologies, look forward to serving you with products that meet your satisfaction. Please contact us today to
discuss your requirements.
OUR FACILITY:
•
CNC Machining
•
Thermoset and Thermoplastic Molding Machines
•
Stamping Presses
•
Numerous Assembly Fixtures
MARKETS SERVED:
•
Military Radio Systems
•
Military Ground Vehicles
•
Missiles and Ordnance
•
Commercial and Military Aerospace
•
Telecommunications
•
Heat Treating Equipment
•
CAD (Computer Aided Design)
•
Tool Room, Test Lab, Clean Room
•
Specialty Proprietary Processes
•
Medical Products
•
Naval
•
Simulation Controls
•
Auto and Powerboat Racing
AMPHENOL NEXUS TECHNOLOGIES
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TECHNOLOGIES OVERVIEW:
SCOPE:
We specialize in designing and
manufacturing high quality audio-
style connectors, electro-mechanical
devices, low voltage connectors, push
button switches, and more.
LEGACY:
We have over 50 years of solving
unique customer needs quickly. Most
of our product lines were born out of
rapidly designing the right solution for a
customer issue.
LOOKING AHEAD:
As part of the Amphenol Military and
Aerospace group, we can collaborate
to provide unmatched product and
technological solutions for any
system need.
PRODUCTS :
TELEPHONE PLUGS
AND JACKS
4, 5, 6 and 8-conductor plugs, jacks,
and panel-mount jacks, Jack-switch
combinations are available.
M55116-TYPE CONNECTORS
Mil-spec qualified for all shell styles
and cable sizes. Many custom shielded
designs, including right angle plugs and
miniaturized TAC Series, which is less
than half the size of standard M55116.
MICROPHONE PLUGS
AND JACKS
2 and 3-pin with custom
overmolded designs.
PUSH BUTTON SWITCHES
MIL-C-8805 qualified. 50,000 mechanical
cycles. Momentary snap or push-pull
versions. Many variations available with
mounting types, button styles, colors, and
watertight.
7 AND 10-CONDUCTOR
WATERPROOF BREAKAWAY
CONNECTORS
Overmolded or wire-strain relief
available. Solder or insulation piercing
contacts for tool-less assembly.
Miniature versions 50% smaller
than the standards.
OTHER CUSTOM DESIGNS
Specialized Missile Launch connectors,
Downhole Rotatable Connectors for
drilling operations, and many others.
AMPHENOL NEXUS TECHNOLOGIES
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TECHNOLOGIES :
DECREASED CONNECTOR SIZE
Plug and receptacle diameter at
.500 inches for our miniaturized
lines, 40% smaller than D38999
size 9 plug connector.
SPECIAL FEATURES
Shielded and grounded versions of
most connectors available. Higher
level builds, such as filter connectors,
cable assemblies, and flex assemblies
also available when collaborating with
Amphenol sister divisions.
HARSH ENVIRONMENT
Waterproof, both mated and unmated,
in 6 feet of water. Temperature range:
-55C to +85C. Up to 5,000 mating
cycles for most connectors. Also dust/
debris proof.
(Bayonet)
VARIOUS MATING STYLES
Bayonet coupling; Blind-Mate
connectors; Quick-Disconnect/
Breakaway Connectors, using
<15lbs mating/unmating force
without a lanyard.
MULTIPLE CONTACT OPTIONS
Molded-in wiping action or
spring-loaded contacts come
with multiple termination options:
solder, crimp, insulation piercing
for tool-less assembly, PCB tails.
(Breakaway)
MARKETS SERVED :
Amphenol NEXUS Technologies proudly serves the following markets:
C4 Systems
Soldier Systems
Military Vehicles
Commercial Aerospace
Missiles/ Ordnance
Naval
Commercial/ Industrial
Telecommunications
Simulation Controls
Medical Products
Auto/Powerboat Racing
Many Others
FACILITY FACTS :
•
Part of the Amphenol Family since July 2008
•
Operates out of a 16,000 square foot facility
•
Over 50 employees with more than 20 years of experience
AMPHENOL NEXUS TECHNOLOGIES
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