Plug with integrated backshell: all the features and the benefits of
38999 Series III connectors now ready to use.
Embedded backshell
Space and time saving.
Better electrical continuity and signal protection.
Lighter than with standard backshell.
Easier supply chain.
Single piece backshell and connector.
Shield band compatible.
Overmolding best solution.
EMI backshell
Flexibility
Versatility
All Series III layouts developed by SOURIAU
available (more than 90 layouts).
Compatible, among others, with VG95343 and
MIL-I-81765 heat shrink boots.
Not QPL registered.
38999 Series III
|
Integrated Backshell
Description
• Derived from standard MIL-DTL-38999 Series III
• Plug in 9 sizes (from size 09 to 25)
• Black zinc nickel RoHS plating, a robust QPL
500 hours finish backward compatible with
cadmium receptacle.
• Standard cadmium and nickel plating available.
Technical features
Mechanical
• Shell:
Aluminum
•
Shell plating:
. Nickel (F)
. Black zinc nickel (Z)
. Olive drab cadmium: (W)
•
Insulator:
Thermoplastic
•
Seal:
Silicone elastomer
•
Contact:
Copper alloy
• Contact plating:
Gold over nickel
• Endurance:
500 matings/unmatings
• Shock & Vibration:
According to 38999 specification
Electrical
• Contact resistance:
Contacts size 22 20
16 12
8
Resistance mΩ
14.6 7.3 3.8 3.5 3
• Insulation resitance:
≥5000mΩ (at 500Vdc)
• Contact rating:
Contacts size 22 20
16 12
8
Rating (A)
4
4
2
Environmental
•
Temperature range:
-55°c to +175°C (Z & W)
-55°c to +200°C (F)
•
Sealing mated connectors:
IP 67 (1 meter for 30 min minimum)
•
Salt spray:
. 48 hours (F)
. 500 hours (Z & W)
5 7.5 13 23 45 80
Resistance to fluids
• According to MIL-DTL-38999 standard
. Gasoline: JP5 (OTAN F44)
. Mineral hydraulic fluid: MIL-H-5606
(OTAN H515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN 0142)
. Synthetic lubricating: MIL-L-23699
(OTAN 0156), MIL-L-7808
. Cleaning fluid: MIL-C-87936 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Bromochloromethane
. Cooling fluid: Coolanol
• Shell continuity
. Nickel (F): 1 mΩ
. Black zinc nickel (Z): 2.5 mΩ
. Olive drab cadmium (W): 2.5 mΩ
2
38999 Series III
|
Integrated Backshell
Ordering information
Basic series
Shell type:
5:
Plug with RFI shielding
Style:
-:
Connector with standard crimp contacts
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
Z:
Black zinc nickel
F:
Nickel
W:
Olive drab cadmium
Contact layout:
See «8D Series - MIL-DTL-38999 Series III» SOURIAU catalog
Contact type:
P:
Male
S:
Female
Orientation:
N, A, B, C, D, E
L:
Without contact
Note: Power, Quadrax and Optical layouts, please consult us. Type 0 and Type 7 on request.
8DA
5
-
13
Z
35
P
N
3D models
8D Integrated Backshell 3D models are available on
www.traceparts.online.net
Registration is quick and the downloads are free!
Dimensions
Plug Type 5
42.2/1.66 Max
17.5/0.69
±0.1
3.5/0.14 Max
12.1/0.48
ØB Max
09
ØA
ØB
11.1/0.44
21.8/0.86
11
14.1/0.55
25.0/0.98
ØA Max
13
17.1/0.67
29.4/1.16
15
21.1/0.83
32.5/1.28
17
24.1/0.95
35.7/1.41
19
27.1/1.07
38.5/1.52
21
30.1/1.18
41.7/1.64
23
33.1/1.30
44.9/1.77
25
36.1/1.42
48.0/1.89
Note: All dimensions are in millimeters and inches (mm/inch)
3
38999 Series III
|
Integrated Backshell
Connectors weight
- in gram (±15%)
Shell size
& layout
Weight
with
contacts
9-35
14.92
11-35
20.62
13-35
29.82
15-35
40.37
17-35
48.33
19-35
59.51
21-35
70.23
23-35
82.41
25-35
96.86
Accessories & Tooling
Recommended accessories for wiring
Shell size
9
11
13
15
17
19
21
23
25
85999344
(not individualy coiled)
85999345
(individualy coiled)
85999346
85930337A
(individualy coiled)
85930338A
(not individualy coiled)
85930339A
Shield band (recommended)
Hand banding tool
Rear diameter
to fit with boot
11.1/0.44
14.1/0.55
17.1/0.67
21.1/0.83
24.1/0.95
27.1/1.07
30.1/1.18
33.1/1.30
36.1/1.42
To order braid, boot or other accessories, please contact your SOURIAU distributor.
Shield Band Dimension
A
85930337A
or 85930338A
A
B
C
C
B
200/7.87 Min
3.0/0.12
0.4/0.016 Max
85999344
or 85999345
362.1/14.26
±1.5
6.0/0.24
0.5/0. 019
Note: All dimensions are in millimeters and inches (mm/inch)
4
38999 Series III
|
Integrated Backshell
Accessories & Tooling
Recommended installation torque
Shell Size
09, 11, 13, 15, 17 & 19
21, 23 & 25
Installation Torque
(Inch-Pounds)
40
80
Part number:
8599-0831
This tool is made up of dummy receptacles housings of all
9 sizes for all key polarisation, and secures free connectors
during wiring and fitting of rear accessories.
All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.
Tightening support
8599-0831
Note: Torque values are based on 80% of the coupling
thread strength specified in SAE-AS85049 standard.
Crimping tools
- for standard contacts
Contact
size
Contact
type
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Contact
Part number
8599-0702 JJ
8599-0706 900
8599-0703 SA
8599-0707 900
8599-0704 MJ
8599-0708 900
8599-0705 MJ
8599-0709 900
-
-
M22520/1-04
M22520/1-04
M22520/1-04
Plier
M22520/1-01
Turret Part number
MIL Spec
#22D
#20
#16
#12
SOURIAU
-
-
8365-04
8365-04
8365-04
Plier
M22520/2-01 (SOURIAU 8476-01)
Locator Part number
MIL Spec
M22520/2-09
M22520/2-07
M22520/2-10
-
-
-
-
SOURIAU
8476-09
8476-07
8476-10
-
-
-
-
Insertion & extraction tools
- for standard contacts
Contact
size
#22D
#20
#16
#12
#10
Material
Plastic
Plastic
Plastic
Plastic
Plastic
Part number
M81969/14-01
M81969/14-10
M81969/14-03
M81969/14-04
M81969/14-05
Color
Insertion
Green
Red
Blue
Yellow
Grey
Extraction
White
Orange
White
White
-
Other Accessories, Tooling & Contacts
See SOURIAU «8D Series - MIL-DTL-38999 Series III» catalog.
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