8
2
2
1
3
7
3
2
4
2
4
5
6
6
3
2
5
6
4
3
6
2
7
5
5
4
3
2
8
6
7
8
9
5
4
3
2
4
3
2
1
TS2 L 7 M 26 B - K
TS2 Series
Connector Type:
L
- Cable-to-Cable
Options:
K
- Kit Packaging (one unit/bag)
[blank]
- Bulk Packaging
Consult factory for other options
Clamp Set per Cable O.D. Range
for Cable-End and Cable-to-Cable only:
A
- 0.110 - 0.140 [2.8 - 3.6]
B
- 0.140 - 0.180 [3.6 - 4.6]
C
- 0.180 - 0.216 [4.6 - 5.5]
Contact Size:
20
- 20, 22, 24, 26 AWG wires
26
- 26,28, 30 AWG wires
F
3
1
4
1
5
1
1
COUNTERCLOCKWISE COUNT
7
1
1
1
F
FEMALE (SOCKETS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
3
3
4
2
1
4
5
2
1
3
4
3
5
2
7
1
2
1
9
7
4
5
6
3
4
5
6
2
1
2
2
3
2
# of contacts:
2-5
for #20
6-9
for #26
Gender:
M
- Male (Pin)
F
- Female (Socket)
1
3
1
4
1
5
6
CLOCKWISE
COUNT
7
6
8
8
Refer to TS2P SERIES drawing for Panel-mount connectors.
Refer to TS2C SERIES drawing for mating Cable-End connectors.
SPECIFICATIONS:
Threaded Coupling
5,000 cycles minimum
10 lb. [44.5 N] maximum Insertion or Withdrawal
Mil-Std 202G Method 201A
40 in-lb [4.5 Nm] maximum
Threaded on metal Clamp
125 V AC/DC for 2-5 contact arrangements
30 V AC/DC for 6-9 contact arrangements
Refer to Current Carry Capacity Table
1000 MΩ minimum
10 mΩ typical
360°
-40ºC to +135ºC (-40ºF to +275°F)
Refer to Current Carry Capacity Table
Mil-Std 202G Method 106G
Mil-Std 202G Method 302
Mil-Std 202G Method 107G
Mil-Std 202G Method 101E
IP66, IP67, IP68 (6 ft. for 24 hours) per IEC60529,
NEMA 250 6P
Copper Alloy, electroless nickel plated
Copper Alloy, nickel plated
Medical Technology LCP, natural
Thermoplastic Elastomer
Copper Alloy, gold plated with Stainless Steel locking clip
MALE (PINS) CONTACT ARRANGEMENTS
REAR (WIRING SIDE) VIEW
MECHANICAL
Mating / Locking Type:
Life
Operating Forces
Vibration
Panel-Mount Hex Nut Tongue
Cable Securing System:
ELECTRICAL
Voltage Rating
Current Rating
Insulation Resistance
Contact Resistance
EMI Shielding
ENVIRONMENTAL
Temperature Limits
Operating Temperature Range
Moisture Resistance
Insulation Resistance
Thermal Shock
Salt Atmosphere (Corrosion)
Ingress Protection Ratings
MATERIAL
Outer Shell Metal components
Hex Nut & Inner Metal components
Electrical Insulator
Seal O-rings
Contacts Assembly
E
E
D
D
TYPICAL CABLE-TO-CABLE PIN (MALE)
(TS2L7M26B SHOWN HERE)
TYPICAL CABLE-TO-CABLE SOCKET (FEMALE)
(TS2L7F26B SHOWN HERE)
C
0.50
12.8
1.44 MAX
36.6 MAX
Contacts
Wire
(awg)
Current Rating (A) at Operating Temperature (°C)
0.31
7.9
TS2L7M26B SHOWN HERE
B
BACK NUT DIA.
SIZE A: 0.150 [3.81] DIA.
SIZE B: 0.190 [4.83] DIA.
SIZE C: 0.230 [5.84] DIA.
ALL DIMENSIONS FOR REFERENCE ONLY
45°C max. 65°C max. 85°C max. 100°C max. 110°C max.
20
10
9
8
7*
6
8.5
7.5
7.5
5.5*
4.5
22
2 #20
24
7
6
5
4.5*
3.5
26
4
4
3.5
3.5*
2.5
20
9.5
8.5
7.5
6.5*
5
22
8
7
6
5*
4
3 #20
24
6
5.5
4.5
4*
3
26
3.5
3.5
3
3*
2.5
1300
125
20
9
8
7
6*
5
22
7.5
6.5
5.5
4.5*
3.5
4 #20
24
5
4.5
4
3.5*
2.5
26
3
3
2.5
2.5*
2
20
8
7.5
6.5
5.5*
4.5
22
6.5
5.5
5
4*
3
5 #20
24
4.5
4
3.5
3*
2.5
26
2.5
2.5
2
2*
1.5
26
2.5
2.5
2
2*
1.5
6-7 #26
28
2
2
1.5
1.5*
1
30
1.5
1.5
1
1*
.5
1000
30
26
2
2
1.5
1.5*
1
8-9 #26
28
1.5
1.5
1
1*
.5
30
1
1
.5
.5*
.5
*Temperature Rise does not exceed 30°C when tested according to UL2238. All other recommended current
ratings are based on the Relative Thermal Index of the insulating material.
Minimum
Test
Voltage
(V rms)
Voltage
(V rms)
tested per
UL2238
C
B
TOOL
EN3CR
EN3CRAUTO
TOOL TYPE
HAND CRIMP TOOL
PNEUMATIC CRIMP TOOL
HAND CRIMP TOOL
LARGE FRAME
PNEUMATIC CRIMP TOOL
LARGE FRAME
CONTACT INSERTION
CONTACT EXTRUCTION
POSITIONER
EN2POS20
EN3POS26
EN2POS20
EN3POS26
EN2POS20L
--
--
--
--
CONTACT SIZE
20 and 22
26
20 and 22
26
20 and 22
20
26
20
26
WIRE SIZES
20 and 22 AWG
26, 28, and 30 AWG
20 and 22 AWG
26, 28, and 30 AWG
20, 22, 24, and 26 AWG
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
20, 22, 24, and 26 AWG
26, 28, and 30 AWG
0B
0A
REV
CUSTOMER DRAWING
THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED
BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY.
UNLESS OTHERWISE SPECIFIED
1. ALL DIMENSIONS IN INCHES [mm]
- TWO PLACE DECIMALS
- THREE PLACE DECIMALS
10 lb WAS 5 lb
PRELIMINARY
ECO NUMBER
SIZE
FINISH
WIDTH
MULT
LBS/M
MATERIAL
SPEC No.
TEMPER
A
EN2CRL
EN2CRAUTOL
INSTOOL20
INSTOOL26
REMTOOL20
REMTOOL26
0.02
[0.5]
0.005 [0.13]
SPEC No.
FIRST USED ON
DATE DRAWN
BY
CHKD
A
SCALE
3:1
09/22/16 PNK
04/20/16 PNK
DATE
BY
SRC
SRC
APVD
04/20/16
PNK
REVISIONS
DO NOT SCALE DRAWING
NAME
CABLE-TO-CABLE
TS2 SERIES CONNECTOR
PNK
04/20/16
SRC
04/20/16
PART No.
APVD
SHEET
1
OF
2
TS2L SERIES
8
7
6
5
4
0B
REV
SolidWorks CAD File
C
8
7
6
0.51±0.01
13.0±0.3
JACKET
0.18±0.008
4.5±0.2
CONTUCTOR
5
WASHER
CLAMP
O-RING
NUT
4
3
2
1
F
STEP 1
FEED THE FREE END OF CABLE THROUGH THE NUT, O-RING, WASHER, AND
CLAMP IN THE ORDER SHOWN.
STRIP THE CABLE JACKET, THE CONDUCTORS, AND THE CABLE SHIELDING
AS SHOWN.
F
0.13±0.01 BRAID SHIELD
3.2±0.3
INTERNAL CHANFER ORIENTATION
CONTACT
E
STEP 2
ONE CONTACT SHOWN HERE FOR CLARITY
CRIMP CONDUCTORS TO CONTACTS USING HAND OR PNEUMATIC CRIMP TOOL*
WITH CRIMP POSITIONER* SET PER CONTACT SIZE AND WIRE GAGE.
IF SOLDERING, IT IS RECOMMENDED TO SOLDER CONDUCTORS TO CONTACTS
BEFORE INTALLATION.
CRIMP OR SOLDER
E
SHELL
INSERT
GUIDE EACH WIRED CONTACT INTO INSERT HOLE AND PUSH UNTIL CONTACT
SNAPS IN PLACE. USE INSERTION TOOL* IF NECESSARY.
COLORED CONDUCTORS CAN BE ASSIGNED TO CONTACT POSITION NUMBERS
AS DESIRED.
TO REMOVE A CONTACT, INSERT THE EXTRACTION TOOL* FROM THE FRONT OF
INSERT AND LIGHTLY PRESS THE SPRING LOADED PLUNGER INWARD TO PUSH
THE CONTACT OUT.
D
STEP 3
0.19 WHEN CONTACT LOCKED INTO INSERT
4.7
D
C
STEP 4
0.08 WHEN INSERT IN FINAL POSITION
2.0
ALIGN INSERT ASSEMBLY INTO SHELL FOLLOWED BY THE CLAMP.
PUSH CLAMP LIGHTLY FORWARD AND ROTATE UNTIL THE ASSEMBLY
SNAPS IN THE FINAL POSITION SHOWN.
C
B
STEP 5
COMPLETED ASSEMBLY
SLIDE WASHER, O-RING, AND NUT AGAINST CLAMP AND THREAD NUT ON
UNTIL TIGHT - NOT TO EXCEED 9 IN-LB [1 Nm] TORQUE.
A 5/16" [8mm] WRENCH CAN BE USED, IF NECESSARY.
B
*REFER TO TOOLS TABLE ON THIS DRAWING FOR SELECTION OF TOOLS
PER CONTACT AND WIRE SIZE.
A
TS2 SERIES CABLE-TO-CABLE
FIELD ASSEMBLY INSTRUCTIONS
A
SCALE
2:1
DATE DRAWN
04/20/16
DRAWN BY
PART No.
SHEET
2
OF
2
PNK
TS2L SERIES_CD
8
7
6
5
4
3
0A
REV
SolidWorks CAD File
C
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Switchcraft
:
TS2L8M26B TS2L3F20A TS2L5M20C TS2L5F20C TS2L9F26B TS2L9M26B TS2L2M20A TS2L2F20A
TS2L6F26C TS2L6M26C TS2L3M20A TS2L7F26C TS2L4F20A TS2L5M20A TS2L8M26C TS2L4M20A
TS2L2M20B TS2L6M26A TS2L2F20B TS2L6F26A TS2L8F26A TS2L7M26A TS2L3F20B TS2L3M20B
TS2L4F20B TS2L7F26A TS2L9F26A TS2L5M20B TS2L9M26A TS2L2M20C TS2L3M20C TS2L7F26B
TS2L3F20C TS2L6F26B TS2L6M26B TS2L8M26A TS2L4F20C TS2L7M26B TS2L4M20C TS2L7M26C
TS2L8F26C TS2L4M20B TS2L5F20B TS2L5F20A TS2L9F26C TS2L9M26C TS2L2F20C TS2L8F26B TS2LCAP
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