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408-7714
1. Ensure that the contacts are crimped to meet the requirements given in
114-1010.
2. Observing the cavity identification numbers on the wire end and the No. 1 cavity identification rib on
the side of the housing, manually insert each contact into a circuit cavity of the housing. After inserting
the terminal into the back of the housing, pull back lightly on the wire of the contact to make sure that
the contact is locked in place. If using keying plugs, leave the circuit cavities to be keyed empty. Refer
to Figure 2.
For contacts crimped to small wire sizes, insert the contact using extraction tool 455830-1 according
to
408-4371
(packaged with the tool).
3. If applicable, insert keying plug(s) according to instruction sheet
408-3320.
Refer to Figure 2.
NOTE
Corresponding contact cavity in mating connector must be empty for connectors to engage.
Contact (Ref)
Plug Housing
(Shown)
No. 1 Cavity
Identification Rib
Wire End of Housing
Keying Plug
Figure 2
1.2. Strain Relief
Attach the strain relief onto the plug or cap housing according to
408-3320.
1.3. Test Connectors
Touch the 2.13 mm [.084 in.] diameter test probe from the applicable test connector onto the socket contact of
the plug or cap housing. Follow industry-approved testing procedures.
1.4. Panel Mounting (Cap Housings)
1. Cut a panel having the thickness and dimensions given on 114-1010.
2. For the cap housing, insert the cap housing, mating face first, through the panel cutout in the same
direction that the cutout was made until the flexible panel mounting latches snap in place. Refer to
Figure 3.
For the Twist and Lock cap housing, align the pin 1 indicator rib with the short side polarization
opening of the panel, and push the cap housing through the panel. Rotate the cap housing
clockwise
until it is firmly seated. In order to prevent foam leakage, a gap between the cap housing flange and
the panel must be no more than the dimension given in Figure 3.
1.5. PC Board Mounting (Headers)
1. Ensure that the pc board material and thickness, layout, and hole configuration meets the
requirements given on the connector customer drawing.
2. If applicable, attach the mounting ears onto the header using 3/8-in. long 6-32 pan head screws
(customer supplied). Refer to Figure 1.
3. Mount the header to the pc board using the soldering requirements given on 114-1010.
Rev
H
2
of 3
408-7714
Panel Mounting
Cap Housing
Mating
Face
Panel Mount
Latch (2 Places)
Twist and Lock Cap Housing
Panel Cutout Short Side
Polarization Feature
Pin 1
Indicator Rib
0.25 mm [.010 in.]
Max Gap
Panel Cutout
Direction
Note:
Wires Not Shown
Figure 3
Cap Housing
Rotated
1.6. Mating
Ensure that the mating connectors have identical number of circuits and a pin contact mating with a socket
contact. Align the mating faces of the connectors, and push them together until the locking latch fully engages
the locking tab. See Figure 4.
Locking Latch Fully Engaged
with Locking Tab
Note:
Free-Hanging Shown
Plug Housing (Ref)
Cap Housing with
Enclosed Strain Relief (Shown)
Figure 4
2. CONTACT EXTRACTION
Individual contacts can be removed from the plug or cap housing using extraction tool 318851-1 according to
408-4371
packaged with the tool.
3. REPLACEMENT AND REPAIR
Do not use defective or damaged product. These products cannot be repaired. For replacement information,
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