2-1601128-3 datasheet, PDF - EEWORLD Datasheet

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2-1601128-3: Description0.38mm2, BRASS, TIN OVER NICKEL FINISH, PCB TERMINAL; CategoryThe connector; File Size766KB，14 Pages; ManufacturerTE Connectivity; Websitehttp://www.te.com; Environmental Compliance

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2-1601128-3 Overview

0.38mm2, BRASS, TIN OVER NICKEL FINISH, PCB TERMINAL

2-1601128-3 Parametric

Parameter Name	Attribute value
Is it Rohs certified?	conform to
Objectid	2096776030
Reach Compliance Code	unknown
ECCN code	EAR99
YTEOL	0
terminal gender	MALE
Terminal and terminal strip types	PCB TERMINAL
Conductor cross section	0.38 mm2
Wire gauge	27 AWG

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Application Specification

SIAMEZE * Standard and

Fine Range Terminals

114-13166

08 MAY 09

Rev B

NOTE

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2 .

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of Tyco Electronics SIAMEZE Standard and Fine

Range Terminals. These terminals have an Insulation Displacement Contact (IDC) moving beam or compliant

beam at one end for terminating solid round copper magnet wire in sizes ranging from 0.16 mm diameter

[34 AWG] through 1.02 mm [18 AWG]; and from 0.13 mm diameter [36 AWG] through 0.36 mm [27 AWG].

Numerous interface types are available for your production requirements: lead wire, receptacle, pc board

posts, 1.5 mm posts and FASTON* Tabs with 2.8, 4.75, 6.35 mm [.110, .187, .250 in.] widths.

A varnish resistant coating is available on tab and post terminals that will be exposed to varnishing processes

prior to mating with receptacles. This coating prevents polyester type varnishes from adhering and causing

electrical discontinuities. Compatibility with non–polyester varnishes should be evaluated by the user.

Tyco Electronics Engineering can provide assistance in selecting the most compatible wire, terminal, and

terminating machines. Requests for assistance should be made as early as possible in the production planning

stage.

When corresponding with Tyco Electronics Personnel, use the terminology provided on this specification to

help facilitate your inquiry for information. Basic terms and features of this IDC system are provided in

Figure 1.

Wire-to-Wire

Terminal

Bussed Pair

Wire-to-Wire

Terminals

Lead Wire IDC

Lead Lok

Strain Relief

Pocket (Cavity) with

Slot for Terminal

and Lead Lok

Wire Lead-In

Lead Wire IDC

High Carrier

Carrier

Magnet Wire IDC

Magnet or Component

Wire IDC

Wire Trim Post

PC Board Post

Terminal

Post for

Soldering

Into PC

Board

Tab Terminal

Single Barb

Tab Terminal

Multi-Barb

Pocket (Cavity) with

Single Slot and Wrap Post

Tab

(Male Blade)

Carrier

Retention Barbs

Magnet Wire IDC

Figure 1

Wrap Post to Secure Wire

2009 Tyco Electronics Corporation, Harrisburg, PA

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.tycoelectronics.com

of 14

LOC B

All International Rights Reserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

SIAMEZE Standard and Fine Range Terminals

2. REFERENCE MATERIAL

2.1. Revision Summary

Updated document to corporate requirements

Changed dimension in NOTE 3 in Figure 11

2.2. Customer Assistance

114-13166

Reference Base Product Part Number 1601000 and Product Code H360 are representative numbers of the

SIAMEZE Standard and Fine Range Terminals. Use of these numbers will identify the product line and

expedite your inquiries through a service network established to help you obtain product and tooling

information. Such information can be obtained through a local Tyco Electronics Representative or, after

purchase, by calling the Tooling Assistance Center or Product Information Center number at the bottom of

page 1.

2.3. Drawings

Customer Drawings for specific products are available from the service network. The information contained in

Customer Drawings takes priority if there is a conflict with this specification or with any other technical

documentation supplied by Tyco Electronics.

2.4. Specifications

Design Objectives 108–2085 and 108–2244 are available to provide expected product performance and test

information for the SIAMEZE Standard and Fine Range Terminals.

2.5. Instructional Material

The following list includes available instruction sheets (408–series) that provide assembly procedures for

product, operation, maintenance and repair of tooling; and customer manuals (409–series) that provide setup,

operation, and maintenance of machines.

Document Number

408–3295

408–7162

408–8629

408–8947

408–9816

409–5886

409–10035

Document Title

Preparing Reel of Contacts For Application Tooling

Adjustment and Repair of CERTI–LOK* Taper Pin Insertion Tools

SIAMEZE Standard and Fine Range Terminals Part Number/Insertion Figure Guide

Entry–Level Magnet–Wire Terminator (EMT) Assembly

Handling of Reeled Products

Modular Insertion System (MIS) Post/Tab Insertion Head

MPT–5 Terminator Machine Assembly for MAG–MATE*, SIAMEZE, and Lead Lok

Terminals

3. REQUIREMENTS

3.1. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in terminals.

B. Shelf Life

The terminals should remain in the shipping containers until ready for use to prevent damage. The

products should be used on a first in, first out basis to avoid storage contamination that could adversely

affect signal transmissions.

C. Chemical Exposure

Do not store terminals near any chemicals listed below, as they may cause stress corrosion cracking in the

terminals.

Alkalies

Amines

NOTE

Ammonia

Carbonates

available.

Citrates

Nitrites

Phosphates Citrates

Sulfur Nitrites

Sulfur Compounds

Tartrates

Where the above environmental conditions exist, phosphor-bronze terminals are recommended instead of brass if

2 of 14

Tyco Electronics Corporation

Rev B

SIAMEZE Standard and Fine Range Terminals

114-13166

3.2. Wire Selection

The IDC connects to one of three copper magnet wire ranges:

Standard Range – a single wire 0.16 mm [34 AWG] through 1.02 mm [18 AWG]

Fine Range – a single wire 0.13 mm [36 AWG] through 0.36 mm [27 AWG]

Bifilar Range – one or two wires of the same diameter (size as specified on the customer drawing)

The magnet wire size for each terminal and the lead wire size (where applicable) is listed on the customer

drawing.

3.3. Cavity Design

Performance of the SIAMEZE terminal is dependent on insertion into a housing pocket (cavity) that is designed

to Tyco Electronics guidelines. The customer drawing for each terminal indicated the drawing number for the

applicable cavity guideline. When connecting to magnet wire 0.25 mm [30 AWG] and smaller, a wrap post

designed in accordance with Tyco Electronics drawing No. 1601447 must be used to secure the wire during

insertion of the terminal.

Drawings of the final design must be supplied to Tyco Electronics Engineering for review and approval and for

compatibility of insertion equipment. The following items pertain to all applicable cavity designs.

Recommended material is 30% glass filled nylon or Tyco Electronics Engineering approved equivalent.

Wall thickness on trim side must be equal on multi–cavity housings to provide wire trim by automatic

insertion machine.

Wire trim support must be on the wire trim side only. The MPT will trim off both wire and wire trim support.

Wire trim support is not necessary if the magnet wire is hand trimmed. Consult Tyco Electronics

Engineering if trimmed wire end must be concealed within the cavity.

Coil windings and other assembly components must not extend above the base of the wire slot or obstruct

proper seating of the magnet wire in the slot.

Draft angles must be held within the feature tolerances.

Slot width may be 0.08 +0.03 mm [.003 +.001 in.] smaller than the largest magnet wire outside diameter

dimension being terminated provided it does not obstruct seating of the wire.

3.4. Bussed (Commoned) Terminals

(Figure 2)

Two or three High Carry SIAMEZE Terminals (e.g. 1601046, 1601125, etc.) may be commoned together using

the upper carrier between them to connect multiple magnet wire together, or a magnet wire to a component

wire (e.g. a thermal protector or a diode). This requires the center–to–center distance of the cavities to be the

same as the center–to–center distance of the terminals. In addition, the depth of the wire slot in each pocket

must be optimized for the specific wire diameter. For components with insulated or stranded wire, consult Tyco

Electronics Engineering.

Tyco Electronics supplies the terminals in loose bussed pairs or triples (refer to the specific customer drawing

for the terminal dimensions), or the application system can be designed to separate the continuous reeled

terminals into the required configuration.

Rev B

Tyco Electronics Corporation

3 of 14

2-1601128-3 Related Products

	2-1601128-3	4-1601109-1	4-1601120-4	1601128-3	EQUJ32E5H1H-20.910MTR	RC350C243GT	1601039-2
Description	0.38mm2, BRASS, TIN OVER NICKEL FINISH, PCB TERMINAL	BRASS, TAB TERMINAL	0.38mm2, BRASS, TIN OVER NICKEL FINISH, PCB TERMINAL	0.38mm2, BRASS, TIN OVER NICKEL FINISH, PCB TERMINAL	TCVCXO, CLOCK, 20.91 MHz, LVDS OUTPUT	Fixed Resistor, Metal Glaze/thick Film, 0.33W, 24000ohm, 200V, 2% +/-Tol, -200,200ppm/Cel, 1210,	BRASS, TIN FINISH, TAB TERMINAL
Reach Compliance Code	unknown	unknown	unknown	unknown	not_compliant	unknown	unknown
Is it Rohs certified?	conform to	conform to	conform to	conform to	conform to	incompatible	-
Objectid	2096776030	-	-	2096776023	7029389777	923779819	-
ECCN code	EAR99	EAR99	EAR99	EAR99	-	EAR99	EAR99
terminal gender	MALE	MALE	MALE	MALE	-	-	MALE
Terminal and terminal strip types	PCB TERMINAL	TAB TERMINAL	PCB TERMINAL	PCB TERMINAL	-	-	TAB TERMINAL
Wire gauge	27 AWG	18 AWG	27 AWG	27 AWG	-	-	18 AWG

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