Product
Specification
108-131000
7 June 13
Rev B
SL Series Jacks, Category 6
1.
1.1
SCOPE
Content
This specification covers performance, tests and quality requirements for AMP NETCONNECT*,
Category 6 SL Jacks used to provide a universal connection interface between premise wiring of an office
and the user's network of communications equipment (for data and voice networking systems). These
assemblies are designed for installation into various outlet plates, surface mount boxes, panels and other
similar type fittings. Jacks incorporate IDC terminals for terminating unshielded twisted pair
communications cable. Jacks will accommodate:
Solid conductor cable range
(AWG)
Stranded conductor cable
range (AWG)
Max. conductor insulation
diameter (mm [in])
Max. cable jacket outer
diameter (mm [in])
22 - 24
24 - 26
1.45 [0.057]
5.8 [0.23]
1.2
Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All
inspections shall be performed using the applicable inspection plan and product drawing.
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless otherwise
specified, the latest edition of the document applies. In the event of conflict between the requirements of
this specification and the product drawing, the product drawing shall take precedence. In the event of
conflict between the requirements of this specification and the referenced documents, this specification
shall take precedence.
2.1
TE Connectivity (TE) Documents
408-8417: Instruction Sheet (SL, KL and Secure SL Series 110Connect Modular Jacks)
408-8858: Instruction Sheet (SL Jack Tool Kit 1725150-X)
501-131000: Qualification Test Report (SL Series Jacks, Category 6) Revision A – covers assemblies
utilizing component engine 2111323
501-131000: Qualification Test Report (SL Series Jacks, Category 6) Revision B – covers assemblies
utilizing component engine 2111621
2.2
Industry Documents
ANSI/TIA-568-C.2 April 2010: Balanced Twisted-Pair Telecommunications Cabling and Components
Standards
IEC 60068: Basic Environmental Testing Procedures as indicated in Figure 1
IEC 60352-4 Amendment 1 2000-07: Non-Accessible Insulation Displacement Connections – General
Requirements, Test Methods and Practical Guidance
IEC 60512: Basic Testing Procedures and Measuring Methods for Electromechanical Components for
Electronic Equipment as indicated in Figure 1
©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
| Indicates Change
This controlled document is subject to change.
For latest revision and Regional Customer Service, visit our website at www.te.com
PRODUCT INFORMATION 1-800-522-6752
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LOC B
*Trademark. AMP NETCONNECT, TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their
respective owners.
108-131000
IEC 61935-1: Specification for the Testing of Balanced and Coaxial Information Technology Cabling –
Part 1: Installed Balanced Cabling as Specified in ISO/IEC 11801 and Related Standards
ISO/IEC 11801: Edition 2.2 2011-06: Generic Cabling for Customer Premises (2008/E)
ISO/IEC 60603-7 Edition 3.1 2011-12: Detail Specification for 8-way, Unshielded, Free and Fixed
Connectors
ISO/IEC 60603-7-4 Edition 2.0 2010-04: Detail Specification for 8-way, Unshielded, Free and Fixed
Connectors, for Data Transmission with Frequencies up to 250 MHz
ITU-T-K.20 (2008-04): Resistibility of Telecommunication Equipment Installed in a
Telecommunications Centre to Overvoltages and Overcurrents
ITU-T-K.44 (2008-04): Resistibility Tests for Telecommunication Equipment Exposed to Overvoltages
and Overcurrents - Basic Recommendation
2.3
Reference Document
TEC-138-702: Supplier Requirements for Product Environmental Compliance
3.
3.1
REQUIREMENTS
Design and Construction
Product shall be of the design, construction and physical dimensions specified on the applicable product
drawing.
3.2
Materials
Materials used in the construction of this product shall be as specified on the applicable product drawing.
3.3
Wire Range
Solid conductor range: 22 to 24 AWG
Stranded conductor range: 24 to 26 AWG
Conductor diameter range: 0.51 to 0.65 mm [0.020 to 0.026 inch]
Insulation diameter range: 0.8 to 1.45 mm [0.031 to 0.057 inch]
Cable diameter range: 4.7 to 5.8 mm [0.185 to 0.228 inch]
3.4
Ratings
Voltage: 150 volts AC maximum
Current: Signal application only, 0.75 ampere maximum
Operating Temperature: -10 °C to +60 °C (per ISO/IEC 11801, Section 10.1.4)
Climatic Temperature Limits: -40 °C to +70 °C (per IEC 60603-7, Table 7)
3.5
Tooling
Connector shall be terminated using SL Series Jack tool part number 1901551-1 (tool only) or 1725150-3
(tool kit).
Rev B
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108-131000
3.6
Performance and Test Description
Product is designed to meet the electrical, mechanical and environmental performance requirements specified
in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions.
3.7 Test Requirements and Procedures Summary
Test Description
Initial examination of product.
Requirement
ISO/IEC 11801, Annex C.
There shall be no defects that would
impair normal operation.
The dimensions shall comply with
those specified on product drawing.
ISO/IEC 11801, Annex C.
There shall be no defect that would
impair normal operation.
ELECTRICAL
IEC 60603-7, Section 6.4.2.
One minute hold with no breakdown
or flashover.
IEC 60603-7, Section 6.4.3
Shall comply with de-rating curve.
IEC 60603-7, Section 6.4.4.
Jack-plug interface
Initial = 20 milliohms maximum.
Procedure
IEC 60512-1-1 and -2.
Visual and dimensional per quality
inspection plan with Certificate of
Conformance (C of C).
IEC 60512-1-1.
Visual inspection.
Visual examination of product.
Voltage proof.
Current carrying capacity
(current temperature de-rating).
Contact resistance, initial,
Jack-plug interface.
IDC-wire interface.
Contact resistance,
∆R
AD
Connector assembly.
IEC 60352-4, Section 12.3.1.
IDC-wire interface,
Initial = 5 milliohms maximum.
IEC 60603-7, Section 6.4.4.
change of total connector
R
AD
=20 milliohms maximum.
See Note (a).
IEC 60603-7, Section 6.4.5.
TIA-568-C.2, Section 6.3.1.
200 milliohms maximum, initial and
final.
IEC 60603-7, Section 6.4.6.
∆R
50 milliohms maximum.
Input to output DC resistance.
Input to output DC resistance
unbalance.
Insulation Resistance.
Surge test.
Gaging continuity.
IEC 60603-7, Section 6.4.7.
500 megaohms minimum.
IEC 60603-7, Section 7.7.2.8.
ITU-T K.20, Table 2a/2b, Test Nos.
2.1.1.b, 2.2.1.b, 2.3.1.b.
See Note (e).
IEC 60603-7, Section 7.7.2.6.
Contact disturbance.
No discontinuity
≥
10 microseconds.
IEC 60512-4-1, Method A.
1000 volts DC or AC peak.
Terminated jack with mated plug. One
contact to all other contacts
connected together.
IEC 60512-5-2.
See Figure 4.
IEC 60512-2-1.
Subject mated connectors to 20
millivolts maximum open circuit
voltage at 100 milliamperes
maximum.
The specimen may be disassembled
to gain access to measurement
points.
See Figure 5.
IEC 60512-2-1.
Subject mated connectors to 20
millivolts maximum open circuit
voltage at 100 milliamperes
maximum.
See Figure 5.
IEC 60512-2-1.
Measure jacks mated to a patch cord.
Test voltage shall be a minimum of 1
volt DC peak.
See Figure 5.
IEC 60512-2-2.
Measure jacks mated to a patch cord.
Test voltage shall be a minimum of 1
volt DC peak.
See Figure 5.
IEC 60512-3-1, Method A.
100 volts DC, 1 minute hold.
ITU-T K.44, Clause 9.
Test 2.1, 2.2: Acceptance Criteria A.
Test 2.3: Acceptance Criteria B.
IEC 60603-7, Annex A.
IEC 60512-2-5.
TE gage 1050714-1.
Figure 1 (continued)
Rev B
3 of 11
108-131000
Test Description
Plug insertion force.
Requirement
MECHANICAL
IEC 60603-7, Section 6.6.3.
20 N maximum.
Procedure
Plug withdrawal force.
Plug retention in jack
(effectiveness of connector coupling
device).
Mechanical operations, durability,
8 position plug gage,
Jack-plug interface.
Mechanical operations, durability,
6 position plug gage,
Jack-plug interface.
Vibration,
Jack-plug and IDC-wire interface.
Dimensional gaging, go/ no-go,
Jack-plug interface.
IEC 60512-13-2.
Measure force required to mate plug
and jack with latch depressed at a
constant speed with a maximum rate
of 50 mm per minute.
IEC 60603-7, Section 6.6.3.
IEC 60512-13-2.
20 N maximum.
Measure force required to mate plug
and jack with latch depressed at
maximum rate of 50 mm per minute.
IEC 60603-7, Section 6.6.2.
IEC 60512-15-6.
Plug shall not dislodge from jack and Apply an axial load of 50 N to plug
shall maintain electrical continuity.
mated to jack with latch engaged and
hold for 60 ± 5 seconds. Load shall
be applied at a maximum rate of 44.5
N per second.
IEC 60603-7, Section 6.6.1.
IEC 60512-9-1.
See Note (b).
Mate and unmate 8 position plug to
jack interface with locking device
inoperative for 375 cycles at a
maximum rate of 10 mm per second.
Permanent deflection of contacts in
TE plug gage1050719-1.
positions 1 and 8 are acceptable if the Fully insert and remove gage into the
specimens meet the requirements of jack interface for 10 cycles at a
additional tests.
maximum rate of 10mm per second.
See Note (b).
See Figure 6.
IEC 60603-7, Section 7.7.2.5.
IEC 60512-6-4.
No discontinuities greater than 10
Subject mated plug and terminated
microseconds.
jack to:
Shall remain mated and show no
Frequency: 10 to 500 Hz.
evidence of physical damage.
Amplitude: 0.35 mm
See Note (b).
Acceleration: 5g (50 m/s
2
)
10 sweep cycles per axis of 3
mutually perpendicular planes.
IEC 60603-7, Section 7.3,
arrangement for vibration test.
IEC 60603-7, Section 5.1.
IEC 60603-7, Annex C.
Go gage: 8.9 N maximum insertion
Go gage per 5.1 Fig 5.
and removal force.
(TE gage 1050720-1)
Fully insert and remove at constant
speed at maximum rate of 50mm per
minute.
No-go gages: 1.78 mm maximum
allowable insertion depth with 8.9 N
force applied.
No-go width gage per 5.1, Fig 6a.
(TE gage 105722-1)
No-go height gage per 5.1, Fig 6b.
(TE gage 1050721-1)
44.5 N per second maximum rate of
load.
IEC 60068-2-14.
Subject mated plug and terminated
jack to 25 cycles between -40 and
70°C with 30 minute dwells at
temperature extremes. Two hour
recovery time.
Rapid change of temperature
(Thermal shock),
Jack-plug interface and IDC-wire
interface.
ENVIRONMENTAL
IEC 60603-7, Section 7.7.2.3.
See Notes (b) and (c).
Figure 1 (continued)
Rev B
4 of 11
108-131000
Test Description
Cycling damp heat
(Humidity/temperature cycling),
Jack-plug and IDC-wire interface.
Requirement
IEC 60603-7, Section 7.7.2.3.
See Notes (b) and (d).
Procedure
IEC 60068-2-38.
Subject mated plug and terminated
jack to 21 cycles (21 days) between
25 and 65°C at 93% RH with a
-10°C sub-cycle shock.
Half the specimens mated, the
remaining half unmated.
IEC 60068-2-2, Tests Bd and Be.
Subject mated plug and terminated
jack to 70°C for 500 hours with 2 hour
recovery period.
Half the specimens energized with
0.8 ampere DC, the remaining half
not energized.
IEC 60512-11-7, Method 1.
H
2
S: 100 ± 20 (10
-9
vol/vol),
SO
2
: 500 ± 100 (10
-9
vol/vol),
Temperature: 25 ± 1°C,
RH: 75 ± 3%,
Test time: 4 days,
Half the specimens mated, the
remaining half unmated.
Electrical load and temperature
(Dry heat, stress relaxation),
Jack-plug and IDC-wire interface.
IEC 60603-7, Section 7.7.2.6.
See Note (b).
Flowing mixed gas corrosion,
Jack-plug and IDC-wire interface.
IEC 60603-7, Section 7.7.2.4.
See Note (b).
TRANSMISSION
Return loss.
Insertion loss.
Cat 6 / Class E
Permanent Link
Configuration
IEC 61935-1, Section 4.11.
ISO 11801, Section A.2.2, Class E.
TIA-568-C.2, Section 6.2.6 Cat 6.
TIA-569-C.2, Appendix C.2.2.
IEC 61935-1, Section 4.11.
ISO 11801, Section A.2.2, Class E.
TIA-568-C.2, Section 6.2.6 Cat 6.
TIA-569-C.2, Appendix C.2.2.
ISO 11801, Section A.2.3, Class E.
TIA-568-C.2, Section 6.2.7 Cat 6.
ISO 11801, Section A.2.4.1, Class E.
TIA-568-C.2, Section 6.2.8 Cat 6.
ISO 11801, Section A.2.4.2, Class E.
TIA-568-C.2, Section 6.2.9 Cat 6.
ISO 11801, Section A.2.5.2, Class E.
IEC 61935-1, Section 4.5.
TIA-569-C.2, Appendix C.2.3.
IEC 61935-1, Section 4.7.
TIA-569-C.2, Appendix C.2.4.
IEC 61935-1, Section 4.7.
TIA-569-C.2, Appendix C.2.4.
IEC 61935-1, Section 4.8.
Pair to Pair Near End Crosstalk
(NEXT) loss.
Power Sum NEXT loss (PS NEXT).
Attenuation to Crosstalk Ratio, Near
End (ACR-N)
Power Sum ACR-N (PS ACR-N).
Attenuation to Crosstalk Ratio Far
End (ACR-F).
Power Sum ACR-F (PS ACR-F).
Propagation Delay.
Delay Skew.
ISO 11801, Section A.2.5.3, Class E. IEC 61935-1, Section 4.8.
ISO 11801, Section A.2.6.2, Class E.
TIA-568-C.2, Section 6.2.11 Cat 6.
ISO 11801, Section A.2.6.3, Class E.
TIA-568-C.2, Section 6.2.13 Cat 6.
ISO 11801, Section A.2.9, Class E.
TIA-568-C.2, Section 6.2.18 Cat 6.
TRANSMISSION
IEC 61935-1, Section 4.10.
TIA-568-C.2, Appendix C.2.7.
IEC 61935-1, Section 4.10.
TIA-568-C.2, Appendix C.2.7.
IEC 61935-1, Section 4.6.
TIA-569-C.2, Appendix C.2.3.
Return loss.
Insertion loss.
Pair to Pair Near End Crosstalk
(NEXT) loss.
Power Sum NEXT loss (PS NEXT).
Cat 6 / Class E,
Channel
Configuration
ISO 11801, Section 6.4.2, Class E.
IEC 61935-1, Section 4.11.
TIA-568-C.2, Section 6.2.6, Cat 6.
TIA-569-C.2, Appendix C.2.2.
ISO 11801, Section 6.4.3, Class E.
IEC 61935-1, Section 4.5.
TIA-568-C.2, Section 6.2.7, Cat 6.
TIA-569-C.2, Appendix C.2.3.
ISO 11801, Section 6.4.4.1, Class E. IEC 61935-1, Section 4.7.
TIA-568-C.2, Section6.2.8, Cat 6.
TIA-569-C.2, Appendix C.2.4.
ISO 11801, Section 6.4.4.2, Class E. IEC 61935-1, Section 4.7.
TIA-568-C.2, Section 6.2.9, Cat 6.
TIA-569-C.2, Appendix C.2.4.
Figure 1 (continued)
Rev B
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