Dimensions, specifications and product external appearance subject to change without
FLATPAQ Connector Layout
Use this sheet to specify the desired connector layout. Please copy this sheet prior to completion to
allow reuse.
FAX TO ELCON AT (510) 490-3740
Company
Contact Name
Telephone
Location
Title
Fax
INSTRUCTIONS
Indicate the connector layout by filling in the FP number of each module required in the
(
)
(
)
boxes below, one per box. Use one form per mated pair.
Signature
EMail Address
The left to right order of the modules should match the
mating face views
of the connector.
Quantity Required
Date
When laying out right angle assemblies,
make sure that you look at the mating face
with the termination tails facing downwards.
For solder terminated assemblies,
indicate the tail length for each half of the connector and whether the retentive feature is required using the checkboxes to the right of the
layout grid.
Upon receipt of this form, Elcon will generate a Customer Use Drawing for you to check and approve prior to connector production.
Write the “FP” numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right angle assembly tails facing downwards).
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
❒
.062" thick board
❒
.093" thick board
Solder tail options
❒
.125" thick board
❒
Retentive feature
❒
.125" thick board
❒
Retentive feature
Write the “FP” numbers to indicate the layout of the mate to the above assembly, matching the left to right order with the mating face view of the connector (right angle assembly tails facing downwards).
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
FP
❒
.062" thick board
❒
.093" thick board
Solder tail options
SOLDER TERMINATED MODULES
STRAIGHT TAILS
250V Power Modules
RIGHT ANGLE TAILS
250V Power Modules
SOLDER TAIL OPTIONS
The following options are available when specifying solder
terminated assemblies. Indicate these options by marking
the check-boxes to the right of the connector layout grid.
I
Tail length
FP100
Socket
FP101
Standard
FP102
Premate
FP103
Postmate
FP104
Socket
FP105
Standard
FP106
Premate
FP107
Postmate
600V Power Modules
600V Power Modules
Solder tails are available in 3 lengths. Select depending on
board thickness and mounting style (straight or right angle
assembly). See table below or, for more details, refer to
TERMINATION OPTIONS at the bottom of next page.
Board Thickness
.062"
.093"
Straight Tails
.115" (2.92mm)
Nominal
.143" (3.6mm)
Nominal
.177" (4.5mm)
Nominal
Right Angle Tails
.115" (2.92mm)
Nominal
.177" (4.5mm)
Nominal
.177" (4.5mm)
Nominal
FP116
Socket
FP117
Standard
FP118
Premate
FP119
Postmate
FP120
Socket
FP121
Standard
FP122
Premate
FP123
Postmate
.125"
Signal Modules
Signal Modules
I
Retentive feature
Consists of precisely formed solder tails on the contacts of the
outermost power modules of the assembly, as shown in the
drawing below.
FP300
24-pin
FP301
24-pin socket
FP312
6-pin
FP313
6-pin socket
FP302
24-pin
FP303
24-pin socket
FP314
6-pin
FP315
6-pin socket
Power module
with retentive
feature
PRESS-FIT TERMINATED MODULES
250V Power Modules
For 0.093" or thicker boards
Signal Modules
OTHER MODULES
Mounts
Guides
FP200
Socket
FP201
Standard
FP202
Premate
FP203
Postmate
FP412
6-pin
FP400
24-pin
FP500
Left flange
mount
600V Power Modules
FP502
Straight
passive
guide socket
Right angle
guide sockets
FP506
Passive
FP516
Active
Straight guide pins
FP507
Right angle
FP503
Passive
passive
FP515
Active, M3
guide pin
FP517
Active, 4-40
Spacers
(without contacts)
FP216
Socket
FP217
Standard
FP218
Premate
FP219
Postmate
FP413
6-pin socket
FP401
24-pin socket
FP501
Right flange
mount
FP511
Straight
250V spacer
FP512
Right angle
250V spacer
FP513
Straight
600V spacer
FP514
Right angle
600V spacer
I
DIMENSIONS
The drawings below show module dimensions for one of the countless layouts possible with Modular FLATPAQ.
These drawings are for reference only. To do actual engineering design work, request a Customer User Drawing
(CUD) from Elcon for your particular module configuration.
.551
(14.00)
Power Blade Length
Blade Type
Premat e
St andard
Post mat e
.276
(7.00)
Dimension “A”
Inches
mm
.492
12.50
.413
10.50
.335
8.50
Straight Assembly
.295
(7.50)
.472
(12.00)
.472
(12.00)
.295
(7.50)
.472
(12.00)
1.043
(26.50)
.472
(12.00)
.335
(8.50)
.984
(25.00)
DIM “A”
(See table
above.)
SOCKET
.366
(9.30)
.551
(14.00)
LEFT
END CAP
PASSIVE
GUIDE
PIN
250V
POWER
PIN/SOCKET
6 POS.
600V
SIGNAL
POWER
PIN/SOCKET PIN/SOCKET
24 POS.
SIGNAL
PIN /SOCKET
ACTIVE
GUIDE
PIN
RIGHT
END CAP
4-40 or M3 screw,
user supplied.
PC Board Footprint
.098
(2.50)
4 PL
.118
(3.00)
2 PL
Ø
.187
(4.75)
Plated thru hole
.098
(2.50)
0
.098
(2.50)
0
.758
(19.25)
1.142
(29.00)
1.624
(41.25)
2.087
(53.00)
3.189
(81.00)
3.622
(92.00)
.197
(5.00)
0
.197
(5.00)
.098
(2.50)
8 PL
Ø
.138
(3.50)
2 PL
Non-plated holes
Dimensions, specifications and product external appearance subject to change without notice.
I
TERMINATION OPTIONS
Solder termination
Solder termination is available in three lengths for
straight connectors, and in two lengths for right-
angle assemblies. Please refer to the table below
for board thicknesses and recommended tail
lengths.
PC Board
Surface (Ref.)
DIM “B”
(See table below)
Solder Tail Detail
Relationship between tail length and board thicknesses
Board
Thickness
.062"
.093"
.125"
.100" – .140" (2.55 – 3.57mm)
[.115" (2.92mm) nominal]
.130" – .170" (3.30 – 4.32 mm)
[.143" (3.6mm) nominal]
.160" – .200" (4.06 – 5.08mm) [1.77"
(4.5mm) nominal]
Straight Mounting
Dimension "B"
.100" – .140" (2.55 – 3.57mm)
[.115" (2.92mm) nominal]
.160" – .200" (4.06 – 5.08mm) [1.77"
(4.5mm) nominal]
.160" – .200" (4.06 – 5.08mm) [1.77"
(4.5mm) nominal]
Right Angle Mounting
Compliant press-fit termination
PC Board
Surface (Ref.)
Compliant press-fit termination is available for
.160 (4.06)
straight assemblies only, and it is designed for
.200 (5.08)
use with boards 0.093" thick and above.
Tooling for compliant press-fit
assemblies
Compliant press-fit detail
Press plates are recommended for compliant
press-fit assemblies. Elcon will provide details
of the recommended tooling fixture for each assembly.
Insertion & extraction forces of compliant modules
Forces:
Tested per MIL-C-28859 (reference only)
Push In:
11.2 – 22.5 lbs. per pin (50 – 100N)
Push Out:
10.1 – 20.2 lbs. per pin (45 – 90N)
I
DIMENSIONS
The drawings below show module dimensions for one of the countless layouts possible with Modular FLATPAQ.
These drawings are for reference only. To do actual engineering design work, request a Customer User
Drawing (CUD) from Elcon for your particular module configuration.
Units: Inches (mm)
Power Blade Length
Blade Type
Premat e
St andard
Post mat e
.787
(20.00)
Dimension “A”
Inches
mm
.492
12.50
.413
10.50
.335
8.50
Right Angle Assembly
.551
(14.00)
.276
(7.00)
DIM “A”
(See table above.)
SOCKET
.366
(9.30)
.295
(7.50)
.472
(12.00)
.295
(7.50)
.472
(12.00)
.472
(12.00)
1.043
(26.50)
.472
(12.00)
.335
(8.50)
.551
(14.00)
LEFT
END CAP
250V
6 POS.
PASSIVE POWER
SIGNAL
GUIDE PIN/SOCKET 600V
PIN/SOCKET
POWER
SOCKET
PIN/SOCKET
24 POS.
SIGNAL
PIN /SOCKET
RIGHT
END CAP
ACTIVE
GUIDE
SOCKET
PC Board Footprint
.098 (2.50) 4 PL
.118
(3.00)
2 PL
.098
(2.50)
8 PL
.098
(2.50)
.098 (2.50) 8 PL
.197
(5.00)
0
.197
(5.00)
0
Ø
.138
(3.50)
2 PL
Non-plated holes
0
.758
(19.25)
1.142
(29.00)
1.624
(41.25)
2.087
(53.00)
3.140
(79.75)
3.622
(92.00)
Dimensions, specifications and product external appearance subject to change without notice.
I
SUGGESTED PRINTED CIRCUIT HOLE
0.025
(.63)
I
BLIND MATING ALIGNMENT
.082
(2.08)
0.005
(.12)
0.002
(.04)
A
0.043
(1.09)
Maximum
Misalignment
Ø
0.043
(1.09)
Ø
0.037
(.94)
0.18
(4.57)
Solder and compliant press-fit termination area
Finished Hole:
Drilled Hole:
Copper Plate:
Tin Plate:
Ø.040
± .0030 (Ø1.02 ± .08)
Ø.0453
± .0005 (Ø1.15 ± .013)
.0010 (.025) min. (per surface)
.0003 (.008) min. (per surface)
Section A-A
A
Without Guides
With Guide Pin/Socket
Product Specifications
MATERIALS
Insulators
PPA, UL 94-V-0 flammability rated, color black
Solder termination brass alloy per ASTM-B-36; compliant termination phosphor
bronze alloy per ASTM-B-103, selectively plated with gold per MIL-G-45204,
Type II, Grade C, Class 0 (30
µ
in minimum) and bright tin/lead per MIL-T-10727,
Type 1 (100
µ
in minimum) on terminations, all over nickel per QQ-N-290,
Class 2 (50
µ
in minimum)
Beryllium copper alloy per ASTM-B-194, selectively plated with gold per
MIL-G-45204, Type II, Grade C, Class 0 (30
µ
in minimum), over nickel per
QQ-N-290, Class 2 (50
µ
in minimum)
Phospor bronze alloy per ASTM-B-103, selectively plated with bright tin/lead per
MIL-T-10727, Type 1 (100
µ
in minimum) on terminations, over nickel per
QQ-N-290
Copper alloy per ASTM-B-152, selectively plated with gold per MIL-G-45204,
Type II, Grade C, Class 0 (30
µ
in minimum), over nickel per QQ-N-290,
Class 2 (50
µ
in minimum)
Brass alloy per ASTM-16 plated with nickel per AMS2404
Tellurium copper alloy per ASTM-B-301, plated with silver per QQ-S-365
Phosphor bronze per ASTM-B-103, plated with silver per QQ-S-365
35A at 250V (50 cycles, hot plug module)
20A at 250V (50 cycles, hot plug module)
3A
2.5A
2m
Ω
maximum initial, (3m
Ω
maximum after 500 cycles durability), at 35A
per MIL-STD 1344, Method 3004
15m
Ω
maximum initial, (30m
Ω
maximum after 500 cycles durability),
at 100mA, 20mV, per MIL-STD 1344, Method 3002
5,000M
Ω
minimum at 500VDC for 2 minutes, per MIL-STD 1344, Method 3003
1,500VDC for 1 minute, per MIL-STD 1344, Method 3001
Signal Contacts
Crown Bands
Power Socket Contacts
Power Blade Contacts
Passive Guide Pin
Other
Modules
ELECTRICAL
Regulatory Power Contact
Agency
Ratings
Signal Contact
Power Contact
Signal Contact
UL/TÜV
CUR/CSA
UL/TÜV
CUR/CSA
Activated Guide Pin
Activated Guide Socket Contact
Contact
Resistance
Insulation Power Contact
Resistance Signal Contact
Dielectric Power Contact
Strength
Signal Contact
MECHANICAL
Power Contact
Insertion
Force
Signal Contact
Extraction Power Contact
Force
Signal Contact
Power Contact
Durability
Signal Contact
Power Contact
Contact
Retention Signal Contact
Tooling
Marking
ENVIRONMENTAL
Temperature Rating
Vibration
Shock
Humidity
Temperature Life
Solderability
4.0lbf maximum
5.0ozf maximum using .0305" (.775mm) diameter steel test pin
1.0lbf minimum
0.5ozf minimum using .0295" (.749mm) diameter steel test pin
500 cycles, per MIL-STD-1344, Method 2016
10.0lbf minimum
5.0lbf minimum
Press fixture is recommended for compliant press fit assemblies
Consult ELCON for details.
Connectors are marked with manufacturer's logo, part number and lot code.
-40°C to +105°C
MIL-STD 1344, Method 2005, Test Condition II
MIL-STD 1344, Method 2004, Test Condition I
MIL-STD 1344, Method 1002, Type 1, Test Condition B
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