TestPro
Cable assemblies
8
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1
ComPany
Profile
Radiall was founded in 1952 as a family owned company making coaxial plugs for
the television industry. Today, Radiall is an international and global manufacturer
of interconnect components including RF coaxial connectors and cable assemblies,
antennas, fiber optic and microwave components, and multipin connectors.
Radiall serves the Aerospace, Automotive, Defense, Industrial, Medical, Space, and
Telecommunication industries.
QSe (Quality Safety environment) PoliCy
Radiall maintains a quality management system that is highly recognized by its customers because it conforms
to most international standards, including those for environmental protection.
Since 1994, all Radiall sites are
iSo9001
certified. As a result of Radiall’s
continuous improvement efforts, some dedicated activities are certified
to either AS9100, or TS 16949 or ISO14001. Certain product lines are
mil eSa/SCC
Qualified products.
Radiall also complies with other industry directives such as
roHS
for
hazardous substance restrictions and EuP for environmentally friendly
designs for energy-consuming products.
a WorlDWiDe enGineerinG
&
manUfaCTUrinG CaPaBiliTy
With expertise centers and manufacturing locations in 3 continents and
12 industrial sites, Radiall offers its customers the proximity needed to
provide the best quality, service and delivery performance.
Our facilities feature state of the art equipment for the many technologies
involved in the design, manufacturing and assembly of interconnect
solutions. Manufacturing plants based in low cost countries give
Radiall the opportunity to offer quality at competitive prices.
Technical information and sales contacts are available at :
www.radiall.com
2
www.radiall.com
Test Pr
General information
Introduction
8
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INDEX
Page
4
.......................................................................................................................................................................................................................................................................................................................
Design
...........................................................................................................................................................................................................................................................................................................................................
5
a
Characteristics
TestPro 4.2
Bench test cable
.....................................................................................................................................................................................................................................................................
6
TestPro 3 Bench test cable
.......................................................................................................................................................................................................................................................
7
TestPro 3 Low Profile test cable
......................................................................................................................................................................................................................................
8
TestPro 5 Ultra Low Loss
...............................................................................................................................................................................................................................................................................
9
TestPro 8 Ultra Low Loss
..............................................................................................................................................................................................................................................................................
10
TestPro Standard assembly lengths
TestPro 4.2 Phase Stable
..............................................................................................................................................................................................................................................................................
11
TestPro 5 & 8 Ultra Low Loss
...............................................................................................................................................................................................................................................................
12
TestPro custom assemblies
How to order
..................................................................................................................................................................................................................................................................................................................
13
Armor option
.....................................................................................................................................................................................................................................................................................................................
14
Connectors for TestPro 4.2
........................................................................................................................................................................................................................................................................
15
Connectors for TestPro 3
..................................................................................................................................................................................................................................................................................
16
Connectors for TestPro 3 Low Profile
..........................................................................................................................................................................................................................................
17
Connectors for TestPro 5
...............................................................................................................................................................................................................................................................................
18
Connectors for TestPro 8
............................................................................................................................................................................................................................................................................
20
Accessories
........................................................................................................................................................................................................................................................................................................................
22
3
www.radiall.com
INTRODUCTION
Test Pr
The TestPro product range is dedicated to
Test and measurement applications
requiring excellent electrical performance,
high mechanical endurance and excellent resistance to wear and corrosion. We offer 2 product categories to meet your needs:
• TestPro 4.2
and TestPro 3
« Phase Stable »
are
suitable for test benches in production or labs due to its long life and stab
in dynamic use.
• TestPro 5
&
8 « Ultra low loss »
allow the use of long length cables with remote test stations and anechoic chambers.
Their high stability with temperature makes them easy to use in temperature chambers. They are also suitable for high power
applications.
Our TestPro product range is designed to operate in the DC - 26.5 GHz frequency range depending on connector and cable
choice.
Our
optional protective jacket
“ProJack”
protect lab cable assemblies for greater life time. It is also dedicated
for all defense
systems tests running outdoors.
All components are designed and manufactured by RADIALL in facilities operated under ISO9001-V2000/ASN9100 quality standards.
ONLINE WEBTOOL FOR QUICK SERVICE
To access our online tools and build your desired cable assembly, go to
www.radiall.com/cableassembly
Select our «Test
&
Measurement» tool for TestPro cable assemblies.
This tool enables you to select from a list of standard assembly lengths and part numbers or to build your own TestPro assembly
by selecting cable and connectors that meet your needs. The TestPro tool also provides the performance of the desired cable
assembly.
oPTion 1:
•
Select standard assembly lengths
•
View performance
oPTion 2:
•
Build your assembly
•
Calculate performance
4
www.radiall.com
Test Pr
CABLE DESIGN and MANUFACTURING
DESIGN
The TestPro cable range benefits from Radiall’s 30 years of experience in manufacturing high tech microwave cables for the
military and aerospace markets. TestPro cables were designed to meet test and measurement specific requirements.
Radiall manufactures its own cable using proprietary braiding machines. Low density PTFE tape wrapping is the heart of our
process. It elevates our Ultra Low Loss TestPro cable to a position of best performance in the market.
Our expertise in high precision multilayer braiding and wrapping makes the TestPro cable range stable over thousands
of bending life cycles.
5000 MATING CYCLES GUARANTEED
TestPro cable assemblies for test applications were developped using new highly ruggedized stainless steel connectors.
Our TestPro connectors are extremely robust. The combination of higher grade stainless steel and a unique attachment method
offers a very reliable product over multiple matings.
Performance after 5,000 matings
- Low contact resistance variation
- < 0.3 mΩ
- VSWR 1.11
at
18 GHz
CONNECTOR ATTACHMENT
The connector attachment is the main weakness when using standard cable assemblies in test and measurement applications.
Radiall TestPro connectors are designed with a unique attachment process which elevates the assembly ruggedness,
provides high electrical stability and a very long life.
5
www.radiall.com
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