Flexible Interconnections
Flexstrip
®
D
ESCRIPTION
/A
PPLICATION
FLEXSTRIP
@
Jumpers are multi-
conductor board-to-board interconnect
devices, pre-plated and ready to use -
without wire stripping, cutting to length,
or solder preparation. They provide a
convenient, reliable alternative to
conventional point-to-point wiring for
high density, high-vibration PC board
interconnect applications.
FLEXSTRIP
®
Jumpers may be
repeatedly flexed without failure.
Flat/round conductor design and
one-piece
construction
give
vibration-proof reliability and longer
life than conventional wiring systems.
FLEXSTRIP
®
JUMPERS
D
ESIGN
A
DVANTAGES
• One-piece construction.
• Round copper conductors rolled
flat for high flex life, tin-plated for
easy soldering.
• Round-to-flat transition zone permits
flexing stress to be distributed
evenly throughout flat conductor area.
• Round-to-flat
design
provides
vibration-proof reliability and long life.
• Round-to-flat transition zone acts
as a hinge between PC boards;
allows boards to be opened for
fabrication and servicing, then
closed for compactness.
• Round pin ends facilitate PC board
insertion and long life.
• Choice of conductor pitch to
accommodate virtually any PCB
hole
pattern;
tightly
held
tolerances.
• Available in 4 insulations for high
volume commercial use as well as
military/aerospace applications.
• Jumpers may be “connectorized”
to mate with other industry-
standard headers.
• Jumpers may be used as part of
FLEXPAC
®
assemblies.
LR49571
E60980
Loop
Diameter
Flex Cycles
Flex Cycles
(in Millions)
Loop Diameter (inches)
Thomas & Betts Electronics/OEM Division Tel: 901-252-5000 Fax: 901-252-1312
157
Flexible Interconnections
Flexstrip
®
FLEXSTRIP
®
JUMPER ORDERING INFORMATION
A
B
C
D
E
F
G
H
J
K
L
M
N
R
Z
Standard Jumpers
(Same termination on both ends)
FS N-1 2 A-70
Number of Conductors
Pin Arrangement
(for both ends)
A thru Z
(see above)
Insulation Length
.5" Min. to 34" Max. in
.050" increments
Product Code
Insulation Material
N – Nomex
T – Teflon
K – Kapton
P – Polyester
Conductor Pitch
1 – .050"
2 – .100"
3 – .125"
4 – .150"
5 – .200"
6 – .075"
7 – 2mm (.079")
8 – 1.25mm (.049")
9 – 1.0mm (.039")
Special Jumpers
(Different termination on each end)
Product Code
Insulation Material
N – Nomex
T – Teflon
K – Kapton
P – Polyester
Conductor Pitch
1 – .050"
2 – .100"
3 – .125"
4 – .150"
5 – .200"
6 – .075"
7 – 2mm (.079")
8 – 1.25mm (.049")
9 – 1.0mm (.039")
FS N - 1 3.25 G H - 20 V1
Special Pin
Length
V1
.112"
V7
.177
V2
.134"
V8
.079
V3
.161"
V9
TBD
V4
.256"
V10 TBD
V5
.122"
V11 .095
V6
.150"
Pin Length Tol. +0.012/-0.008
Number of Conductors
(Max.recommended width 4 inches)
Pin Arrangement
(see above)
Right End
Left End
Insulation Length
.5" Min. to 34" Max. in
.050" increments
Thomas & Betts Electronics/OEM Division Tel: 901-252-5000 Fax: 901-252-1312
158
Flexible Interconnections
Flexstrip
®
N
OMEX
®
I
NSULATION
• An opaque aramid laminate that has excellent temperature
capability
• Can be installed by conventional soldering techniques
• Compatible with surface mount reflow soldering processes
• Suitable for most applications
• Resistant to damage from contact with a hot soldering
iron
• UL Style Number 5295
P
OLYESTER
I
NSULATION
• A lower temperature rated film that has excellent
mechanical and electrical properties
• Recommended for high humidity applications
• Recommended for use where controlled soldering
methods can be used
• Not recommended for surface mount reflow solder
applications
• UL Style Number 2639
T
EFLON
®
I
NSULATION
• A translucent film that has exceptional electrical and
chemical properties
• Can be installed by most commonly used soldering techniques
• Resistant to damage by contact with a hot soldering iron
• Recommended for high abrasion resistance applications
• Most commonly used for high electrical and mechanical
performance applications
• UL Style Number 2928
INSULATION MATERIAL
Conductor Pitch
Flammability Rating
K
APTON
®
I
NSULATION
• A distinctive amber film that is useful for all normal
soldering methods
• Dimensionally stable over a wide temperature and humidity
range
• Not damaged by accidental contact with a hot soldering iron
• Used in the most exacting applications
• UL Style Number 2927
POLYESTER
.100"
V0
24
1 x 10
12
Ω
NOMEX
®
.100"
V0
24
2 x 10
12
Ω
TEFLON
®
.100"
V0
24
2 x 10
12
Ω
KAPTON
®
.100"
V0
24
2 x 10
12
Ω
Equivalent Conductor Size
(American Wire Gauge)
Insulation Resistance
(gnd, sig, gnd) 12 inch
sample @ 500 VDC
Capacitance (picofarad/foot)
(gnd, sig, gnd)
Characteristic Impedance
Ω
(gnd, sig, gnd)
MID-PIN JUMPER THICKNESS
(.050), (.075), (.100), (.125), (.150), & (.200) PITCH
.254 (.010)
.254 (.010)
.406 (.016)
.254 (.010)
Nomex
Kapton
Teflon
Polyester
Temperature Rating
Current Rating
Voltage Rating
Min. Bend Radius
10.2 pF/ft
118Ω
105˚ C
3 amps
300 volts
1/8"
8.9 pF/ft
123Ω
125˚ C
3 amps
300 volts
1500 volts
1/8"
10.5 pF/ft
101Ω
150˚ C
3 amps
300 volts
1500 volts
1/8"
®
9.1 pF/ft
112Ω
150˚ C
3 amps
300 volts
1500 volts
1/8"
Min. Breakdown Voltage @ 1 min 1500 volts
No Ozone Depleting Substances Are Used in the Production Processes for Flexstrip Jumpers.
THICKNESS
WIRE
GAUGE
28
28
28
26
26
24
24
24
24
FOR PCB WITH THE
FOLLOWING DIAMETER
(±.001) HOLES AND
(±.005) CENTER TOLERANCE
—
.71 (.028)
.71 (.028)
.79 (.031)
.79 (.031)
.94 (.037)
.94 (.037)
.94 (.037)
.94 (.037)
NUMBER OF
CONDUCTORS
RECOMMENDED
(MIN. – MAX.)
2—70
2—70
2—70
2—60
2—60
2—45
2—35
2—30
2—22
PITCH
A
1.00 (.039)
1.25 (.049)
1.27 (.050)
1.90 (.075)
2.00 (.079)
2.54 (.100)
3.18 (.125)
3.81 (.150)
5.08 (.200)
MARGIN
C
.25 (.010)
.25 (.010)
.25 (.010)
.25 (.010)
.25 (.010)
.25 (.010)
.51 (.020)
.51 (.020)
.51 (.020)
(PIN END)
D
.64 (.025)
.64 (.025)
.64 (.025)
.84 (.033)
.84 (.033)
.84 (.033)
.84 (.033)
.84 (.033)
.84 (.033)
PIN DIA.
E
.320 (.0126)
.320 (.0126)
.320 (.0126)
.404 (.0159)
.404 (.0159)
.511 (.0201)
.511 (.0201)
.511 (.0201)
.511 (.0201)
Tolerance on pitch: ± .25mm (±.010), non-cumulative
Thomas & Betts Electronics/OEM Division Tel: 901-252-5000 Fax: 901-252-1312
Nomex, Teflon and Kapton are trademarks of E. I. DuPont de Nemours.
Dimensions shown are for reference only. Dimensions are in millimeters (inches).
159
Automotive Electronics
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