AF8 (M22520/1-01)
UPPER RANGE CRIMP
TOOL AF8 M22520/1-01
The DMC AF8, qualified to MIL-
DTL-22520/1*, has virtually limitless
application within the specified wire
range of 12 through 26 AWG. Over a
thousand turret heads are available to
adapt the tool frame to your specific
military or proprietary contact/wire
combination. The 8 impression crimp,
which is standard in the AF8, assures
absolute maximum tensile strength with
almost every closed barrel contact.
Special indent configurations and
gaging are available upon request.
For proper operation, the tool must
be mated with one of the following
optional accessories: a military
standard or non-military turret head
(TH-XXX Part No. Series), a military
standard or non-military positioner
(TP-XXX Part No. Series), or an
adjustable head (Part No. UH2-5). This
is done simply by orienting the head in
Standard Adjustable Crimp Tool
the keyed position, and by tightening
the hex socket screws provided as part
of the head.
The precision ratchet controls cycling
of the tool in both directions of handle
movement. This assures the same
accurate crimp every time. It’s like
having a quality control inspector at
every work station.
Positive crimp depth is controlled
by an 8 position selector knob
conveniently located on the tool frame.
The operator simply dials the desired
step for the wire being used. This
setting can be secured by use of a
locking pin or safety wire.
The carefully engineered design
achieves the absolute maximum
mechanical advantage and the tool’s
light weight helps minimize operator
fatigue.
A permanent dataplate is affixed
to all turret heads and positioners.
This plate lists specific contact part
numbers, the corresponding position
color code (for 3 position turret heads),
and suggested selector depth settings
for the wire size being used.
The adjustable head (P/N UH2-
5) is ideally suited for lab work and
prototype production applications. This
head is attached in the same manner
as explained above. The selected
contact is inserted through the entry
hole on the opposite side of the tool
frame from the head. The height
adjusting screw is then rotated until
the contact is in the proper position for
crimping. The screw can be secured
with the locknut provided. Some
testing will be necessary to determine
the optimum selector setting for your
contact/wire combination.
The AF8 is approximately 9
3
⁄
4
" x 2
1
⁄
2
"
x 1
1
⁄
4
" and weighs 15 oz.
* Change to SAE AS22520 in process consult DMC for status.
DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.com
COPYRIGHT © 2011 Daniels Manufacturing Corp. ALL RIGHTS RESERVED
08/11
AF8-SL
AF8 (M22520/1-01)
Other than keeping the unit clean
and properly stored when not in ser-
vice, no operator maintenance is
required. DMC offers complete factory
service by knowledgeable technicians
within a reasonable turnaround time.
Complete instructions concerning the
use, care and warranty are supplied
with each tool. Additional copies are
available on request.
Standard Adjustable Crimp Tool
MILITARY
P/N
M22520/1-01
M22520/1-02
M22520/1-03
M22520/1-04
M22520/1-05
M22520/1-06
M22520/1-07
M22520/1-08
M22520/1-09
M22520/1-10
M22520/1-11
M22520/1-12
M22520/1-13
M22520/1-14
M22520/1-15
M22520/1-16
M22520/1-17
M22520/3-1
DMC
P/N
AF8
TH1A
TH4
TH163
UH2-5
TP45
TP85
TH199S
TP360
TP365
TP465
TH270
TH285
TH286
TP485
TP513
TP651
G125
DMC1186
DESCRIPTION
TOOL FRAME
TURRET
TURRET
TURRET
ADJUSTABLE
POSITIONER
POSITIONER
POSITIONER
TURRET
POSITIONER
POSITIONER
POSITIONER
TURRET
TURRET
TURRET
POSITIONER
POSITIONER
POSITIONER
GAGE
M22520/1 Tool Kit
NSN
5120-01-335-8571
5120-01-335-8834
5120-01-335-8835
5120-01-335-8836
5120-01-335-8583
5120-01-335-8584
5120-01-335-8585
5120-00-016-7654
5120-01-335-8586
5120-01-335-8587
5120-01-335-8588
5120-01-335-8838
5120-01-036-9221
5120-01-036-9222
5120-01-335-8589
5120-01-335-8590
5120-01-335-8591
5220-01-016-6002
The DMC1186 tool kit contains the
AF8 tool frame, tool gage, and all
mil-spec positioners and turret heads.
Also included in the DMC1186 are tool
instruction sheets and a tool selection
chart.
STEP 1
STEP 2
Periodic gaging is recommended
to insure accurate calibration. This
can be done easily by setting the
tool selector knob to position #4,
and checking indenter closure with
the M22520/3-1 “GO/NO-GO” gage
(DMC part no. G125).
INSERT CONTACT
INSERT PRE-STRIPPED WIRE
STEP 3
STEP 4
CLOSE / OPEN HANDLE
REMOVE TERMINATED WIRE ASSEMBLY
DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA
PHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.com
COPYRIGHT © 2011 Daniels Manufacturing Corp. ALL RIGHTS RESERVED
08/11
AF8-SL
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