Series 802 Aqua Mouse Submersible
Overmolded Cordset Ordering Information
802-019, 802-022
Abrasion-Resistant Polyurethane Jacket
provides cold temperature flexibility and
high strength. Low smoke/zero halogen
material meets requirements for low
toxicity.
90% Tinned Copper Braid
is terminated
directly to connector with stainless steel
BAND-IT®
strap.
Series 802 Overmolded
Cordset
Two Cable Types
– Cordsets with
polyamide overmolds offer good chemical
resistance and are rated for one meter
immersion. For maximum chemical
resistance and 2500 PSI rating, choose
thermoset polyurethane overmolding.
Series 802 Harsh Environment Shielded Cordsets
These overmolded cordsets withstand abrasion and chemical exposure. Low smoke zero halogen jacket reduces the amount of
toxic and corrosive gasses emitted during combustion. Cable construction features silver coated stranded conductors with TFE
insulation, tinned copper braid shield and extruded polyurethane jacket. Choose single-ended pigtails or double-ended "back-
to-back" versions. Braid shield is attached directly to connector with
BAND-IT®
straps. Semi-rigid polyamide overmold provides
strain relief and environmental sealing, or choose thermoset polyurethane overmold for superior strength, chemical resistance,
and 2500 PSI pressure rating.
Series 802 cordsets are now available with size #20HD, #16 and #12 contacts. Ordering information is found on the following
E
HARSH ENVIRONMENT CORDSET SPECIFICATIONS
Cable Jacket Material
Cable Shield
Conductors
BAND-IT®
Shield Termination Band
Insulation Resistance
Operating Temperature
Immersion, Polyamide Overmold
Solvent Resistance, Polyamide Overmold
Immersion, Polyurethane Overmold
Solvent Resistance, Polyurethane Overmold
Shielding Effectiveness
Cable jacket Flammability and Toxicity
Thermoplastic Polyurethane, Black, UL 94 V-0 Rated
Tin-Coated Copper Braid, 90% Minimum Coverage
Silver Coated Stranded Wire, TFE Insulated, Per M22759/11
Stainless Steel
200 megohms minimum
-30° C. to +105° C.
1 meter water immersion for 1 Hour per MIL-STD-810 Method 512
Excellent resistance to most solvents, fuels, and oils; poor resistance to Strong
acids and bipolar solvents (alcohol)
2500 psi
Excellent
50 dB minimum from 100MHz to 1000MHz.
Toxicity Index 3.9 per NES 713
Oxygen Index 28% per ASTM D-2863
Smoke Index 24 per NES 711
© 2010 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
E-19
Rev. 01-JANUARY-2010
Series 802
Series 802 Aqua Mouse Submersible
Overmolded Cordset Ordering Information
802-019, 802-022, 802-032, 802-033
A
B
C
E
E
H
J
802-019
Series
802-019
K
L
M
Series 802
SERIES 802 CORDSETS WITH SIZE #23 CONTACTS
-A
End A
Connector
Plug, with
Male Pin
Contacts
N
End B
Connector
A
Sample Part Number
2
Z1
9-19
N
A
Shell Key
Pos.
A
Pos. A
-48
Length
Overall
Length In
Inches
12 Inch
Min
.
Wire
Size
2
Shell Material /
Finish
Z1
Insert Protective
Arr.
Cover
5-3
6-4
6-7
6-6
7-10
8-13
9-19
10-26
12-37
14-55
15-85
Metal
Protective
Covers
Included
-A
Overmolded
Cordset, Size
#23 Contacts,
Shielded, with
-B
Polyamide
Plug, with
Overmold,
1
Meter Immersion Female Socket
Contacts
802-022
Overmolded
Cordset, Size
#23 Contacts,
Shielded, with
Thermoset
Polyurethane
Overmold,
2500
PSI Rated
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
-C
Plug, with Male Pin #22 AWG
Stainless Steel
Contacts
Shell / Passivated,
4
with marine bronze
#24 AWG
B
coupling nut
Plug, with Female
Socket Contacts
ZM
Stainless Steel
C
Shell / Electroless
Receptacle, with
Nickel Plated, with
Male Pin Contacts
marine bronze
coupling nut
Receptacle, with
Female Socket
Contacts
No Connector
(Single-Ended)
P
(Normal)
Pos. B
B
C
No Covers
Supplied
N
Pos. C
D
-D
N
Marine Bronze
Shell and Coupling
Nut / Unplated
AB
Pos. D
D
SERIES 802 CORDSETS WITH SIZE #20HD CONTACTS
802-032
Series
802-032
-A
End A
Connector
-A
N
End B
Connector
A
Sample Part Number
0
Z1
9-210
N
A
Shell Key
Pos.
A
Pos. A
-48
Length
Overall
Length In
Inches
12 Inch
Min
.
Wire
Size
#20 AWG
Shell Material /
Finish
Z1
Insert Protective
Arr.
Cover
6-23
7-25
8-28
9-210
12-220
14-235
15-241
P
0
Overmolded
Cordset, Size
#20HD Contacts,
Shielded, with
-B
Polyamide
Plug, with
Overmold,
1
Female Socket
Meter Immersion
Contacts
Plug, with
Male Pin
Contacts
802-022
Overmolded
Cordset, Size
#20HD Contacts,
Shielded, with
Thermoset
Polyurethane
Overmold,
2500
PSI Rated
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
-C
Plug, with Male Pin
Stainless Steel
2
Contacts
Shell / Passivated,
#22 AWG
with marine bronze
B
coupling nut
Plug, with Female
Socket Contacts
ZM
Stainless Steel
C
Shell / Electroless
Receptacle, with
Nickel Plated, with
Male Pin Contacts
marine bronze
coupling nut
Receptacle, with
Female Socket
Contacts
No Connector
(Single-Ended)
Metal
Protective
Covers
Included
(Normal)
Pos. B
B
C
No Covers
Supplied
N
Pos. C
D
-D
N
Marine Bronze
Shell and Coupling
Nut / Unplated
AB
Pos. D
D
© 2010 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
Rev. 01-JAN-2010
E-20
E-Mail: sales@glenair.com
Series 802 Aqua Mouse Submersible
Overmolded Cordset Ordering Information
802-026, 802-027, 802-028, 802-029
SERIES 802 CORDSETS WITH SIZE #16 CONTACTS
802-028
Series
802-026
-A
End A
Connector
Plug, with
Male Pin
Contacts
N
End B
Connector
Plug, with Male Pin
Contacts
Plug, with Female
Socket Contacts
Receptacle, with
Male Pin Contacts
Receptacle, with
Female Socket
Contacts
No Connector
(Single-Ended)
Sample Part Number
6
Z1
9-4
N
A
Shell Key
Pos.
A
Pos. A
-48
Length
Overall
Length In
Inches
12 Inch
Min
.
Wire
Size
#16
AWG
#18
AWG
Shell Material /
Finish
Stainless Steel
Shell / Passivated,
with marine bronze
coupling nut
Insert Protective
Arr.
Cover
6-1
8-2
9-4
10-5
12-7
14-12
15-14
Metal
Protective
Covers
Included
-A
A
B
C
D
6
8
Z1
P
Overmolded
Cordset, Size
#16 Contacts,
Shielded, with
-B
Polyamide
Plug, with
Overmold,
1
Meter Immersion Female Socket
Contacts
(Normal)
Pos. B
802-028
Overmolded
Cordset, Size
#16 Contacts,
Shielded, with
Thermoset
Polyurethane
Overmold,
2500
PSI Rated
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
-C
Stainless Steel
Shell / Electroless
Nickel Plated, with
marine bronze
coupling nut
ZM
B
C
No Covers
Supplied
N
Pos. C
-D
N
Marine Bronze
Shell and Coupling
Nut / Unplated
AB
Pos. D
D
E
SERIES 802 CORDSETS WITH SIZE #12 CONTACTS
802-027
Series
802-027
-A
End A
Connector
Plug, with
Male Pin
Contacts
C
End B
Connector
Plug, with Male Pin
Contacts
Plug, with Female
Socket Contacts
Receptacle, with
Male Pin Contacts
Receptacle, with
Female Socket
Contacts
No Connector
(Single-Ended)
Sample Part Number
2
Z1
10-2
N
A
Shell Key
Pos.
A
Pos. A
-48
Length
Overall
Length In
Inches
12 Inch
Min
.
Wire
Size
#12
AWG
#14
AWG
Shell Material /
Finish
Stainless Steel
Shell / Passivated,
with marine bronze
coupling nut
Insert Protective
Arr.
Cover
7-1
10-2
12-2
12-3
14-5
15-7
Metal
Protective
Covers
Included
-A
A
B
C
D
2
4
Z1
P
Overmolded
Cordset, Size
#12 Contacts,
Shielded, with
-B
Polyamide
Plug, with
Overmold,
1
Female Socket
Meter Immersion
Contacts
(Normal)
Pos. B
802-029
Overmolded
Cordset, Size
#12 Contacts,
Shielded, with
Thermoset
Polyurethane
Overmold,
2500
PSI Rated
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
-C
Stainless Steel
Shell / Electroless
Nickel Plated, with
marine bronze
coupling nut
ZM
B
C
No Covers
Supplied
N
Pos. C
-D
N
Marine Bronze
Shell and Coupling
Nut / Unplated
AB
Pos. D
D
© 2010 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
E-21
Rev. 01-JANUARY-2010
Series 802
A
A MAX.
B
C
E
RIGHT ANGLE CORDSETS
B MAX.
OVERMOLDED
STRAIN RELIEF
SHIELDED JACKETED
CABLE
SERIES 802 RECEPTACLE
H
J
E MAX.
K
L
Shell
Size
5
6
7
8
9
10
12
14
15
A Max.
In.
mm.
2.38
2.38
2.38
2.48
2.78
2.78
3.1
3.4
3.9
60.33 0.6
60.33 0.6
60.33
62.87
70.49
70.49
0.7
0.75
0.85
0.85
M
Series 802
SERIES 802 PLUG
Series 802 Aqua Mouse Submersible
Overmolded Cordset Dimensions
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
E
C MAX.
LENGTH + 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
MASTER
KEY
LOCATED 180°
FROM CABLE EXIT
How To Order Right Angle Cordsets
Insert the letter “R” after the End A or End B
Connector letter designator.
Example
Straight cable 802-019-AC4Z16-4PA-72
Right Angle
802-019-ARCR4Z16-4PA-72
D
MAX.
DIMENSIONS
B Max.
In.
mm.
C Max.
In.
mm.
38.1
38.1
38.1
40.64
48.26
48.26
D Max.
In.
mm.
0.6
0.6
0.7
0.75
0.85
0.85
E Max.
In.
mm.
52.71
52.71
57.79
60.33
65.41
65.41
78.11
88.27
93.35
15.24 1.5
15.24 1.5
17.78
19.05
21.59
21.59
1.5
1.6
1.9
1.9
15.24 2.1
15.24 2.1
17.78
19.05
21.59
21.59
2.28
2.38
2.58
2.58
78.11 1.1
85.73 1.3
98.43 1.4
27.94 2.2
33.02 2.5
35.56 3
55.88 1.1
63.5
1.3
76.2
1.4
27.94 3.1
33.02 3.48
35.56 3.7
© 2010 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
Rev. 01-JAN-2010
E-22
E-Mail: sales@glenair.com
Automotive Electronics
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