( 1.30 )
( 24.80
-C-
(4X
5.25
)
#
0.10 )
( 1.20
#
0.10 )
DETAIL
TERM. LOCK. FINGER
SCALE
5X
)
)
(
0.75
)
0.65
( 2.625
B
(
0.45
J B)
C
B
1
LAST 5 DIGITS OF 8 DIGIT P/N
& PART CHANGE LEVEL (PCL) OR
6.45
5.65
LAST 6 DIGITS OF 9 DIGIT P/N
OR 10 DIGIT P/N
& PART CHANGE
LEVEL (PCL)
MFG. DAILY DATE CODE
& ASSY
MACHINE NO. LETTERING MUST
BE LEGIBLE
OPTIONAL
2
25.25
CK @ -J-
F
E
( 3.20
Y
E
( 16.60
-B-
)
( 12.00 )
TYPE A
)
( 1.00 )
DETAIL
SCALE
SEE DETAIL
( 1.00 )
TYPE B
TYPE A
TYPE B
END VIEW
W/O CPA
END VIEW
W/ CPA
( 6.40
WEDGE - FEMALE
PRE-ASSEMBLED
POSITION
FCI 54200620
(C 04707305)
(
)
0.20
( R 4.95
)
F
A C
Z
5X
1.3
0.5
A
J
( 9.15
6
CPA
PRE-ASSEMBLED
POSITION
FCI 54200003
(C 04687739)
7
(TERMINAL-FEMALE
FCI C15004-CUST)
(C 04707167)
5
RETAINER
FCI 54200651
(C 04707308)
SECTION
+0.10
)
-0.15
4A
END-SEAL
FCI 54200659 OR
SEE CHART BELOW
( 37.70
#
0.25 )
Z
J
40.90
#
0.75
G
( 4.45
#
0.10 )
G
TYPE C
TYPE D
TYPE C
TYPE D
CAVITY DETAIL VIEW
SEE DETAIL
Y
SECTION
F-F
POLARIZATION OPTIONS
FULL SIZE
WEDGE-FEMALE
POLARIZATION OPTIONS
FULL SIZE
E-E
WITHOUT CPA
SEE P/N CHART
ALL DIMENSIONS SAME
AS WITH CPA
A
SECTION
A-A
FOR REFERENCE ONLY
INSULATOR VIEWS
6.45
5.65
4.50
(
)
4.35
PARTIAL
SECTION
1.3
0.5
2
( 9.15
C
J
+0.10
)
-0.25
1
INSULATOR
FEMALE
G-G
2
1
INSULATOR-FEMALE
FCI DWG D01003
SEE NOTES
CIRCUIT NOS
FOR REFERENCE
WEDGE-FEMALE
FULLY SEATED
POSITION
1
INSULATOR-FEMALE
1.3
0.5
6.45
5.65
D
+0.10
( 9.15
)
-0.25
2
WEDGE-FEMALE
PRE-ASSEMBLED
POSITION
1 INSULATOR
FEMALE
3
38.60
#
0.65
6
CPA
RING SEAL
3
RING SEAL
FCI 54200653
(C 04707306)
38.60
#
0.65
J
6
CPA
PRE-ASSEMBLED
POSITION
(TERMINAL-FEMALE
FCI C15004-CUST)
(C 04707167)
7
C
(TERMINAL-FEMALE
FCI C15004-CUST)
(C 04707167)
SECTION
SEALED ASSEMBLY VIEW
(PARTIALLY SEALED)
SHIPPED WITHOUT END SEAL
C-C
& RETAINER
7
4B
END-SEAL
FCI 54200627
SECTION A-A
SECTION
B-B
P/N C56042583AA
SEALED PLUG
NOTES:
D
UNSEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
SECTION
D-D
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART PRODUCTION
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED APPLICATIONS WITH 54200654 AND 54200659 END SEALS
MUST BE USED WITH CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN
WALL X-LINK 20,18,16,14
& 12 GAGE WIRES ONLY AS SHOWN IN THE CHART
1.70 MIN TO
3.35 MAX)
(WIRE INSULATION RANGE
ISO THIN WALL EQUIVALENTS ALLOWED
SEALED ASSEMBLY VIEWS
SEE PART NUMBER CHART
MATING PART NUMBER CHART
UNSEALED
UNSEALED
D
NATURAL
SEALED
SEALED
UNSEALED
UNSEALED
C
DK GREY
SEALED
SEALED
UNSEALED
UNSEALED
B
LT GREY
SEALED
SEALED
SEALED
UNSEALED
UNSEALED
SEALED
SEALED
SEALED
A
BLACK
SEALED
SEALED
SEALED
SEALED
SEALED
54200608
54200608
54200660N
54200660
F756900
FCI
INDEX
TYPE
COLOR
SEALED/
UNSEALED
C 04707309
C 04707309
N/A
C 04759914AA
N/A
CUSTOMER
54200612
54200663
54200661
54200661
C 04707328
C 04608908AA
N/A
C 04759912AA
1
DIRECT CONNECT INDEX A
CHART-ASSEMBLY
PART NUMBERS
54200607
54200607
54200615
54200615
54200606
54200606
54200614
54200614
54200605
54200605
N/A
C 04707335
N/A
C 04794232AA
C 56042583AA
C 04759914AA
C 04707309
C 04707310
C 04707311
C 04707314
C 04707316
C 04707315
C 04707313
C 04707312
C 04707331
N/A
C 04707334
N/A
C 04707330
C 04707333
C 04707333
CUSTOMER P/N'S
54200603N
54200603
54200611N
54200611
54200602N
54200602
54200610N
54200610
54200601N
54200646
F171010
54200609N
54200609
54200600N
54200600
54200626N
54200626
54200608N
N/A
C 04707316
N/A
C 04707312
N/A
C 04707315
N/A
C 04707311
C 04707314
C 04794232AA
N/A
N/A
C 04707310
N/A
C 04707313
N/A
C 56042583AA
N/A
UNSEALED
W/O CPA
W/CPA
W/CPA
SEALED
W/O CPA
P/N WITH C455900 END SEAL MUST BE USED WITH WIRE INSULATION RANGE
FROM
1.90MIN TO
ISO THIN WALL)
3.70MAX (18AWG TO 12AWG OR 1mm
2
TO 4mm
2
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
INSULATION 22 GAGE THRU 10 GAGE
& ISO THIN WALL EQUIVALENTS
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
COMBINATION IS SHOWN ON THE MALE TERMINAL DRAWING
MAX. INSULATION CRIMP WIDTH = 4.50
MAX. INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION DIA.
= 4.09 (10 GA THIN WALL)
54200626N
54200608N
54200609N
54200610N
54200611N
54200660N
USE WITH CAVITY PLUG FCI P/N 54200005, (C) 56038308 WHEN REQ'D
USE WITH 2.80MM APEX FEMALE TERMINAL PER C15004-CUST
SYM ABOUT CENTERLINE, 180° ORIENTATION PERMISSIBLE
TEST METHOD PER CHRYSLER PERFORMANCE SPEC# SAE/USCAR-2 REV 5,
CONNECTOR ENGAGE
& DISENGAGE WITH LATCH DEPRESSED FORCE NOT
TO EXCEED 90 N FOR THIS SYSTEM
CPA SEATING FORCES - 40 N MAX
WEDGE SEATING FORCES - 125 N MAX
SUPPLIER I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
&
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
& SAE/USCAR-2 REV 5
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
- USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED
INSULATOR CAVITIES
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
SAE/USCAR-2 REV 5, EXCEPT AS NOTED ABOVE
PS-7300 QUALITY ASSURANCE (CHRYSLER)
PS-4480-CEK-4
(CHRYSLER) PART I.D., (G-009-2 YNA)
11-00156 B-C9
MATERIAL PA66 GF WAS PA66GF35, TITLE BLOCK UPDATED PCL NOT AFFECTED
11801
ALL
N/A
FCI P/N'S
54200603N
54200602N
54200600N
54200601N
54200646
54200603
54200602
54200600
54200626
F756900
N/A
54200608
54200609
54200610
54200611
JOHN DEERE LITTLE FUSE LOAD CENTER
54200613
54200613
54200604
54200604
54200612
54200612
54200612
N/A
C 04707329
N/A
C 04707332
N/A
C 04707328
N/A
1
1
1
1
REQUIRED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
***
1
1
1
1
1
1
1
1
1
1
REQUIRED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
54200660
F171010
#
1
1
1
1
2
3
4A
4A
FCI P/N
54200630
54200631
54200632
54200633
54200620
54200653
54200654
C455900
54200659
54200627
54200651
54200003
CUSTOMER P/N
C 04707301
C 04707302
C 04707303
C 04707304
C 04707305
C 04707306
C 04707441
N/A
N/A
(FCI*D01001)
C 04707308
C 04687739
PART NAME
INSULATOR-FEMALE INDEX A; BLK
INSULATOR-FEMALE INDEX B; LT GRY
INSULATOR-FEMALE INDEX C; DK GRY
INSULATOR-FEMALE INDEX D; NATURAL
WEDGE-FEMALE; ROYAL BLUE
RING SEAL; RED
MATERIAL
PA66 GF
PA66 GF
PA66 GF
PA66 GF
PA66 GF
SILICONE
END SEAL; BRIGHT RED (INSULATION RANGE Ø 1.70 - Ø 2.77) ILICONE
S
END SEAL; WHITE (INSULATION RANGE Ø 1.90 - Ø 3.70)
END SEAL; HYBRID LT GREY (INS. RANGE Ø 1.70- Ø 4.09)
END SEAL; BRIGHT YELLOW (NO HOLES)
RETAINER; DK GREY
CPA LATCH; RED
SILICONE
SILICONE
SILICONE
PA66 GF
PA66 GF
1
1
1
1
3
D
1
3
F
1
3
F
1
3
A
P
L
U
G
***
1
3
P
1
1
3
N
1
1
3
F
1
1
3
E
1
1
3
E
1
1
3
E
1
1
3
J
3
L
P
L
U
G
3
L
3
L
3
L
3
L
1
1
1
1
1
1
1
4A
4B
1
5
6
FCI
CUSTOMER
3
L
3
L
3
L
3
L
3
G
3
L
CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5
PART CHANGE LEVEL (PCL)
ASSEMBLY P/N F171010
& PARTIALLY SEALED ASSEMBLY INSULATION RANGE
& VIEW
& MATERIAL ADDED
NOTES CHART UPDATED. REVISED AND REDRAWN SEE REV N FOR PREVIOUS CHANGES
&
FEMALE ASSEMBLY
PART NUMBERS
MATING ASSEMBLY
PART NUMBER
FOR REFERENCE ONLY
PS-9065 REGRIND (CHRYSLER), (0-009-3 YNA)
PS-9227 DATA EXCHANGE (CHRYSLER), (G-009-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
THIS DRAWING (H59007) REPLACES CHRYSLER DRAWING
NUMBER O4707299 LEVEL "K"
CHRYSLER DRAWING IS FOR REFERENCE ONLY
FCI P/N WITH SUFFIX "N" DESIGNATES
ASSEMBLIES W/O CPA
APEX 2.8MM
-
-
SEE CHART
SEE CHART
A-050
FCI - FRAMATOME CONNECTORS INTERLOCK
YNA - YAZAKI NORTH AMERICA
C - CHRYSLER
JD - JOHN DEERE
GM - GENERAL MOTORS
LF - LITTLE FUSE
(
22 - 10AWG
1.50 TO
4.09)
SEE NOTES
**
SEE NOTES
**
1 PLACE DIM
#
2 PLACE DIM
# SEE DRG
ANGULAR DIM
#
H59014, G36006
-
-
A0
2001-09-26
2012/01/06
2012/02/10
I.PELIONE
Sucha SIAN
Bob CUE
Frank HOLUB
CHART - ASSEMBLY
6WAY FEMALE (SEALEDUNSEALED)
&
2.80MM APEX CONNECTOR SYSTEM
USA-WT252, 6243
H59007
SERIAL RELEASED
See Table
P
-
1
1
FCI
VENDOR
52772 OR 52772 H
VENDOR CODE
SEE CHART
P/N
2012/02/10
-
-
H59007
2
Energy Infrastructure?
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