8-320576-2 datasheet, PDF - EEWORLD Datasheet

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8-320576-2: DescriptionTERMINAL,PIDG R 12-10 5/16; CategoryThe connector terminals; File Size323KB，14 Pages; ManufacturerTE Connectivity; Websitehttp://www.te.com; Environmental Compliance

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8-320576-2 Overview

TERMINAL,PIDG R 12-10 5/16

8-320576-2 Parametric

Parameter Name	Attribute value
Brand Name	AMP
Is it lead-free?	Lead free
Is it Rohs certified?	conform to
Maker	TE Connectivity
Reach Compliance Code	compliant
ECCN code	EAR99
terminal gender	FEMALE
Terminal and terminal strip types	RING TERMINAL
Wire gauge	10 AWG

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Application Specification

Pre- Insulated Diamond Grip (PIDG*)

Terminals, Splices, and End Caps

NOTE

114-- 2157

03 MAY 11 Rev G

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of PIDG terminals, splices, and end caps in various

operating environments. Each consists of a precision--formed metal wire barrel and a copper sleeve encased in

insulating material made of nylon, polyvinyl chloride (PVC) or polyvinyl fluoride (PVF

). The insulation is color

coded (solid primary color or a primary color with a color stripe) to correspond with a specific wire size or wire

size range. The terminals, splices, and end caps accept a combination of solid and stranded wire. The wire

barrel contains serrations that provide maximum contact and tensile strength after crimping the terminal, splice,

or end cap onto the wire. The terminals are available with a variety of tongue lengths and configurations; and

the terminals, splices, and end caps are available with various wire barrel lengths and diameters to

accommodate different wire sizes, wire types, and combination of wire sizes.

The terminals, splices, and end caps are available in loose piece form to be terminated with manual and

pneumatically--powered hand held tools and tape mounted to be terminated with bench mount semi--automatic

machines.

When corresponding with personnel, use the terminology provided in this specification to facilitate your

inquiries for information. Basic terms and features of this product are provided in Figure 1.

Terminal

In--Line Ring Tongue

Wire Barrel

Tongue

Copper

Sleeve

Multiple Stud Hole

Spring Spade Tongue

Insulation

Right Angle Ring Tongue

Offset Ring Tongue

Flanged Spade Tongue

Hook Tongue

In--Line Rectangular Tongue

Right--Angle Rectangular Tongue

Knife Connect/Disconnect

Figure 1 (Cont’d)

E2011

Tyco Electronics Corporation, a TE Connectivity Ltd. Company

*Trademark

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at

www.te.com

of 14

LOC B

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

114- 2157

408--8082

408--9252

408--9586

408--9640

408--9816

409--1993

409--5842

409--5862

409--5878

Miniature Quick--Change Applicators (Side--Feed Type) with Air Feed

PRO--CRIMPER* III Hand Crimping Tool 58433--3

Pneumatic Crimping Heads 314269--1, 314270--3, and 314537--1

Crimp Quality Monitor Applicators for Side--Feed and End--Feed Applications

Handling of Reeled Products

AMP--TAPETRONIC* Machine 69875

AMP--O--LECTRIC* Model “G” Terminating Machine 354500--1

626 Pneumatic Tooling Assemblies 189721--[ ]

AMPOMATOR* CLS IV+ Lead--Making Machines 356500--[ ]

2.6. Standards and Publications

Military specifications provide industry test and performance requirements. Documents available which pertain

to this product are:

MIL--T 7928/1, “Terminal, Lug and Splices, Conductor, Crimp Style, Copper Terminal, Lug, Crimp Style,

Copper, Insulated, Ring Tongue, for Thin Wall Wire, Type II, Class I for 105_C Total Conductor

Temperature”

MIL--T 7928/4, “Terminals, Lug and Splices, Conductor, Crimp Style, Copper Terminal, Lug, Insulated, Ring

Tongue, Bell--Mounted Type II, Class I for 150_C Total Conductor Temperature”

MIL--T 7928/5, “Terminals, Lug and Splices, Conductor, Crimp Style”

MIL--T 7928/6, “Terminals, Lug and Splices, Conductor, Crimp Style, Splice, Electric, (Permanent, Type II,

Class 1) for 150_C Total Conductor Temperature”

MS 17182, “Terminal, Lug, Crimp Style, Copper, Insulated (Servo Components), Type II, Class I for 125_C

Total Conductor Temperature”

MS 25036, “Terminal, Lug, Crimp Style, Copper, Insulated, Ring Tongue, Bell Mouthed, Type II, Class 1 for

105_C Total Conductor Temperature”

MS 25274, “Cap, Electrical (Wire End, Crimp Style, Type II, Class 1) for 105_C Total Conductor

Temperature”

3. REQUIREMENTS

3.1. Limitation

These terminals and end caps are suitable for 300 volts maximum, and the splices are suitable for 600 volts

maximum.

The terminals, splices, and end caps having the following insulation can withstand the following temperature

range:

nylon --40 to 105_C [--40 to 221_F]

PVC --10 to 90_C [14 to 194_F]

PVF

--65 to 150_C [--149 to 302_F]

3.2. Storage

A. Ultraviolet Light

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the insulation.

B. Reel Storage

Tape--mounted reeled product should be stored horizontally to prevent sagging and possible stretching or

distortion of the plastic tape which could adversely affect feeding of the product through the tooling.

C. Shelf Life

The product should remain in the shipping containers until ready for use to prevent inadvertent damage.

The product should be used on a first in, first out basis to avoid storage contamination that could adversely

affect signal transmissions.

Rev

of 14

114- 2157

NOTE

The wire conductor(s) must not be nicked, scraped, or cut during the stripping operation.

3.4. Wire Placement

The stripped wire must be inserted into the wire barrel until the wire insulation is against the wire barrel but not

inside it. The wire insulation must be inside the metal sleeve. A gap between the wire insulation and wire barrel

is allowed, but not to exceed the dimension given in Figure 3.

Transparent Insulation Window Butt Splice Shown

1.59 [.062]

Maximum Gap

Wire Barrel

Splice

Insulation

Wire Insulation May Butt Against,

But Not Enter, Wire Barrel

Metal Sleeve

Figure 3

Wire Insulation Must Be

Inside Metal Sleeve

3.5. Crimp Requirements

A. Crimp Height

The spring--back of the terminal, splice, or end cap insulation prevents an accurate direct measurement of

crimp height. However, crimping a slug of solder (60% tin and 40% lead) with a diameter slightly larger

than the conductor outside diameter can verify proper termination. The crimp height of the resulting solder

slug can be checked with a standard micrometer or comparator. The measurement must be made over

the most compressed area of the solder slug. See Figure 4.

NOTE

Some tooling with multiple crimping chambers form an embossed dot code in the terminal, splice, or end cap

insulation that indicates which crimping chamber was used. This dot code can be used as a visual inspection to ensure

that the correct wire size and crimping chamber were used.

The resilience of the splice insulation prevents accurate direct measurement of crimp height. Crimp height can be

obtained by measuring a crimped solder slug (60% tin and 40% lead) with a diameter comparable to the wire size.

The slug must be measured over the most compressed area of the slug with a standard micrometer or crimp height

comparator (refer to 408--7424 for specific instructions). The solder slug diameter and crimp height must be within the

dimensions provided in Figure 4.

NOTE

B. Wire Barrel Crimp Profile and Location

The wire barrel crimp produced by the tooling (dies, heads, hand tools, pneumatic tools, or machines)

must be either a confined crescent crimp which appears as a depressed oval shape or a flat rectangular

crimp over the center of the wire barrel. The crimp must be evenly formed. Refer to Figures 4, 5, and 11.

Crescent crimp tooling produces the crescent crimp, and TETRA--CRIMP tooling produces the flat

rectangular crimp. For a tooling--to--crimp profile cross--reference, refer to Figure 10.

C. Dot Code

The dot code on the insulation must be well formed and correspond with the wire size or color code

marking on the crimping chamber of the tooling used. See Figures 4 and 5.

D. Bellmouths

There shall be no rear bellmouth. The front bellmouth shall be evident on the top and bottom of the wire

barrel as shown in Figure 5. Also see Figure 11.

Rev

of 14

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