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TYPICAL CONNECTOR ASSEMBLY
Positronic Industries
connectpositronic.com
MALE CONNECTOR
FEMALE CONNECTOR
The Positronic AutoShunt system allows circuit to
be insulated from one another when the system is
coupled. When the system is uncoupled circuit is
shorted together through the male connector.
TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
Contacts:
Glass-filled nylon,
UL 94V-0, green color.
Precision machined
copper alloy with gold flash
over nickel plate. Other finishes
available upon request.
Copper alloy with gold plate.
Copper alloy with gold plate.
MECHANICAL CHARACTERISTICS:
Removable Contacts:
Insert contact to rear face of
insulator, release from front
face of insulator. Female
contact feature “closed entry”
design for highest reliability.
67N [15 lbs.] min.
per IEC 512-8 Test 15a.
Provided in insulator design.
Insulators provide locking
between cable to cable, cable
to printed board and cable to
panel mount applications.
Shorting Clip:
Swaged Rivet:
Removable Contact
Retention in Insulator:
Polarization:
Locking System:
ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
Initial Contact Resistance:
Insulation Resistance:
Voltage Proof:
Creepage Distance:
Working Voltage:
15 amperes, continuous.
0.003 ohms max.
per IEC 512-2, Test 2b.
5 G ohms min. per IEC 512-2,
Test 3a.
2,400 V rms
4 mm [0.157 inch] minimum.
600 V rms
CLIMATIC CHARACTERISTICS:
Working Temperature:
-55º
to +125º C
RECOGNIZED:
UL and TÜV certification in process.
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DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
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CONNECTOR OUTLINE DIMENSIONS
FEMALE CONNECTOR
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MALE CONNECTOR
TYPICAL PART NUMBER: DFS02M00
TYPICAL PART NUMBER: DFS02F00
CONTACT TERMINATION DIMENSIONS AND HOLE PATTERNS
CODE F3 AND F4
FOR STRAIGHT SOLDER AND RIGHT ANGLE SOLDER (90˚) PCB MOUNT FEMALE CONNECTORS
FEMALE, STRAIGHT PCB MOUNT
Specify Code F3 in Step 3
FEMALE, RIGHT ANGLE (90˚) PCB MOUNT
Specify Code F4 in Step 3
TWO POLE
8
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest Ø2.00±0.08 [0.079±0.003] holes for connector mounting holes with push-on fasteners.
Suggest Ø2.54 [0.100] holes for connector mounting holes with screws.
SCREW TERMINATION CONNECTOR
CODE M7
FOR MALE CONNECTORS
Screw terminations allow for convenient field installation when required.
MALE CONNECTOR
Specify Code M7 in Step 3
REPLACEMENT CONTACT
Supplied with
two (2) contacts
TYPICAL PART NUMBER: MST112N3
MATERIAL:
Cooper alloy with gold plate.
TYPICAL PART
NUMBER: DFS02M70
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
PLATING:
STANDARD FINISH:
Gold flash over nickel plate.
OPTIONAL FINISHES:
0.76µ [0.000030 inch] gold over nickel available by adding
-14 suffix onto part number. Example: MST112N3-14.
1.27µ [0.000050 inch] gold over nickel available by
adding -15 suffix onto part number. Example:
MST112N3-15.
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PANEL MOUNT CONNECTOR
CODE PS
FOR FEMALE CONNECTORS
REMOVABLE CRIMP CONTACTS MUST BE ORDERED SEPARATELY
Positronic Industries
connectpositronic.com
FEMALE CONNECTOR
Specify Code PS in Step 4
INSTALLATION TO PANEL
Suggested installation of DFS02F0PS to
panel with screws and nuts.
(Screws and nuts shown for reference only.)
Female connector
installed in flange
TYPICAL PART NUMBER:
DFS02F0PS
PANEL CUTOUT
MATERIAL:
Flange:
Glass-filled, nylon,
UL94V-0, black color.
HOOD OUTLINE DIMENSIONS
CODE W
FOR MALE CONNECTORS
25.40 [1.000]
16.00
[0.630]
HOOD
TOP
38.20
[1.504]
HOOD
BOTTOM
MATERIALS:
Hood top and bottom, insert:
Polypropylene, UL94 V-0. Color:
black.
Hood screws:
Steel with black oxide or
Steel with zinc plate and
chromate seal
Cable clamp (not shown):
Steel, nickel plate.
Cable clamp screws:
Steel with black oxide or
Steel with zinc plate and
chromate seal
INSERT
MALE WITH
SHORTING DEVICE
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DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
9
TWO POLE
FLANGE DIMENSIONS
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REMOVABLE CRIMP CONTACTS
SIZE 16
REMOVABLE CRIMP CONTACTS MUST BE ORDERED SEPARATELY
MALE CONTACT
FEMALE CONTACT
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MATERIAL:
Cooper alloy with gold plate.
PLATING:
STANDARD FINISH:
Gold flash over nickel plate.
OPTIONAL FINISHES:
0.76µ [0.000030 inch] gold over nickel available by
adding -14 suffix onto part number. Example: MC112N3-14.
1.27µ [0.000050 inch] gold over nickel available by
adding -15 suffix onto part number. Example: FC112N2-15-1565.0.
TWO POLE
CONTACT
SIZE
SIZE 16
MALE
CONTACT
MC112N3
MC114N3
MC116N3
MC120N3
FEMALE
CONTACT
FC112N2-1565.0
FC114N2-1565.0
FC116N2-1565.0
FC120N2-1565.0
WIRE SIZE
AWG [MM
2
]
12
[4.0]
14-16
[2.5-1.5]
16-18
[1.5-1.0]
20-22-24
[0.5-0.3-0.025]
ØA
2.49
[0.098]
2.06
[0.081]
1.70
[0.067]
1.14
[0.045]
ØB
N/A
2.64
[0.104]
2.36
[0.093]
1.73
[0.068]
Please use correct wire size and it should be smaller than ØA of the contact.
Connector body may not accommodate thick insulation AWG 12 wires.
Customer review recommended.
RECOMMENDED TOOLS FOR CRIMP CONTACTS
CONTACT EXTRACTION TOOL
SHOWN FOR REFERENCE ONLY
CONTACT INSERTION TOOL
SHOWN FOR REFERENCE ONLY
CYCLE-CONTROLLED STEP
ADJUSTABLE HAND CRIMP TOOL
SHOWN FOR REFERENCE ONLY
CONTACT
EXTRACTION
TOOL
9081-8-0-0
CONTACT
INSERTION
TOOL
9099-0
HAND CRIMP TOOL
SEMI-AUTOMATIC
CRIMP MACHINE
9550-0
9501-0 with 9502-1positioner
10
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
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Specify Complete Connector By Selecting An Option From Step 1 Through 4
STEP
1
DF
Positronic Industries
connectpositronic.com
ORDERING INFORMATION - CODE NUMBERING SYSTEM
2
S02
3
F0
4
0
5
/AA
6
-XXX.X
EXAMPLE
STEP 1 - BASIC SERIES
DF - DragonFly
STEP 6 - SPECIAL OPTIONS
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 2 - CONNECTOR VARIANTS
S02 - AutoShunt Connector
Two (2) size 16 power contacts
STEP 3 - CONNECTOR GENDER AND
TYPE OF CONTACTS
F0 - Female, removable contact. Order contacts
separately.
F3 - Female, solder, straight PCB mount.
F4 - Female, solder, right angle (90˚) PCB mount.
M0 - Male, removable contact. Order contacts
separately.
M7 - Male, screw termination contact. Supplied with
2 contacts.
CONSULT FACTORY FOR OTHER VERSIONS
Di
rec
tive
2002
/9
NOTE:
If compliance to environmental legislation
is not required, this step will not be used.
Example: DFS02F00
STEP 4 - MOUNTING STYLES
0
*N
*B
*BN
*PS
- None
- Push-on fastener.
- Plastic 90˚ mounting bracket.
- Plastic 90˚ mounting bracket with push-on fastener.
- Panel mount for female connector with removable contact only.
Female connector installed to flange.
W - Hood for male connector only.
* For female connector only.
NOTE:
Once you have made a connector selection, contact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-dimensional IGES, STEP, or SOLIDWORKS file.
Unless otherwise specified, dimensional tolerances are:
1). ±0.03 mm [0.001inch] for male contact mating diameters.
2). ±0.08 mm [0.003 inch] for contact termination diameters.
3). ±0.13 mm [0.005 inch] for all other diameters.
4). ±0.38 mm [0.015 inch] for all other dimensions.
SK Drawing
3-dimensional model
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DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
11
TWO POLE
5/
EC
RoHS
Compliant
IT
R
O
NIC
INDU
S
POS
STEP 5 - ENVIRONMENTAL
COMPLIANCE OPTIONS
/AA - Compliant per EU Directive 2002/95/EC
(RoHS)
TR
IES
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