Amphenol
®
Standard Cylindrical Connector
12-022-18
97 Series
www.amphenol-industrial.com
Amphenol
®
97 SeriesSeries Connectors are UL recognizedrecognized and CE certified.
Amphenol
®
97 Connectors are UL recognized, CSA and CSA recognized.
Table of Contents
Page
Amphenol
®
97 Series Standard Cylindrical Connectors – General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Guide to Selecting a Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Amphenol
®
97 Series Connectors with Solder Contacts
Design Characteristics, Customer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Insert Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5
Insert Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
Alternate Insert Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Receptacle Shell Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Solid Shell Plug Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Split Shell Plug Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Weight Reference Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Amphenol
®
97 Series Connectors with Rear Release Crimp Contacts
Design Characteristics, Customer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Specifications and Insert Availability, Alternate Insert Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Insert Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 22
Receptacle Shell Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Solid Shell Plug Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Split Shell Plug Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Crimp Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Crimp Contact Information cont., Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
97 Series Accessories
Cable Clamps, Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Protection Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 30
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dummy Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Additional Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34
Amphenol Industrial operates Quality Systems that are Certified to ISO-9001 and AS-9100
by third party Registrars.
Amphenol offers the 97 Series Connector Family -
Amphenol offers the 97 Series Connector Family -
A general duty standard cylindrical connector,
A general offers the 97 cylindrical connector,
Amphenol duty standardSeries Connector Family -
SAE AS50151 A & B Class style.
MIL-5015 duty
A general style.standard cylindrical connector,
MIL-5015 style.
Amphenol 97 Series Connectors
Amphenol
interconnection solution for low cost,
97 Series Connectors
provide the
provide the interconnection solution for low cost,
general duty applications
general duty applications
®
®
The 97 Series is a widely used connector series for the auto-
motive, robotics, a widely tool connector industries, as well
The 97 Series is machine usedand weldingseries for the auto-
as numerous other commercial applications from heavy equip-
motive, robotics, machine tool and welding industries, as well
ment to ECG other commercial
as numerous monitoring cables.applications from heavy equip-
ment to ECG monitoringfabricated from high grade aluminum
Shell components are cables.
alloy components are fabricated from high protection. This
Shell to provide strength and environmental grade aluminum
family of connectors offers a environmental protection. This
alloy to provide strength andwide variety of shell styles, con-
tact patterns and accessory options.
family of connectors offers a wide variety of shell styles, con-
tact patterns and accessory options.
The Amphenol
®
97 Series
design features 97 benefits:
The Amphenol
®
andSeries
design features and benefits:
• Low cost, general duty
• Low cost, general duty
non-environmental
•
non-environmental
duty
Low cost, general
• non-environmental
Solder or crimp termination
• Solder or crimp termination
• Solder or crimp termination
UL Recognized, CSA Recognized
• UL Recognized (E115497),
Wide selection CSA Recognized
• UL Recognized,of shell styles and insert patterns
CSA Recognized (069183_0_000)
connector finishes -
• Wide selection of shell styles and insert patterns
CE Certification (AT1312862E)
cadmium or non-cadmium
• Wide selection of connector finishes -
• Wide selection of shell styles and insert patterns
(environmentally friendly zinc alloy)
cadmium or non-cadmium
• Wide selection of connector finishes -
• (environmentally friendly dielectric inserts
Threaded coupling, hard zinc alloy)
cadmium or non-cadmium
Solid or split shell construction
•
(environmentally friendly zinc alloy)
inserts
Threaded coupling, hard dielectric
Accessories shell
hard dielectric
• Solid or
coupling,
construction
inserts
• Threaded
split for both individual wire seal and jacketed cable
• Accessories for both individual wire seal and jacketed cable
RoHS COMPLIANT PRODUCT
AVAILABLE
– Consult
RoHS COMPLIANT PRODUCT
Amphenol Industrial Operations.
AVAILABLE
– Consult
Amphenol Industrial Operations.
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For additional information on Amphenol
®
97 Series connectors, or for special application
requirements, information local Amphenol sales office, authorized distributor, or -
For additional contact your on Amphenol
®
97 Series connectors, or for special application
requirements,Corporation local Amphenol sales office, authorized distributor, or -
Amphenol contact your
Amphenol Industrial Operations
Amphenol Corporation
AMPHENOL CORPORATION
40-60 Delaware Avenue
Amphenol Industrial Operations
Amphenol Industrial Operations
Sidney, New York 13838-1395
40-60 Delaware Avenue
191 Delaware Avenue
Telephone: 607-563-5011
Sidney,
NY 13838-1395
Sidney,
New York 13838-1395
Fax: 607-563-5157
Telephone:
888-364-9011
Telephone:
607-563-5011
Web
607-563-5157
Fax:
site: www.amphenol-industrial.com
Fax:
520-397-7169
www.amphenol-industrial.com
Web site: www.amphenol-industrial.com
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1
Guide to Selecting a Connector
In selecting a connector, it first must be
determined if a non-environmental 97 A
or B Series 5015 type is required or if an
environmental MS-5015 Class E, F, or
R type* is required.
If determined that the general duty,
non-environmental 97 series is the
choice - then this catalog is appropriate
to your needs
The following 8 steps apply to for-
mulation of a part number.**
2
What if several identical
connectors have different
functions?
5
Which connector gets the
socket? - the receptacle or
the plug?
1
How many wires are you
going to connect?
What gauge?
These two questions are important, be-
cause they indicate which insert you
need. There are literally hundreds to
choose from.
The insert arrangements for solder
contact connectors are illustrated on
pages 6-11. The inserts most often used
are highlighted on these pages.
Here’s an example of how to choose
an insert arrangement. Say you want to
connect eight 16-ga. wires, - first find
the section of arrangements containing
8 contacts. Insert number 20-7 is the
one you want because it contains eight
16-ga. contacts and it is one of the most
often used. The one you choose might
depend on your space or voltage re-
quirements. The voltage capacity of
each insert is listed under its diagram.
If you have more than one wire size
to connect, the method is essentially the
same. Actually, the insert configurations
for multiple-size wires are a lot more
flexible than they appear. That’s be-
cause you can always solder a smaller
wire to a larger contact. However, sol-
dering a large wire to a small contact
isn’t recommended because of size and
current requirements.
Here’s a situation to watch out for. You
have four identical receptacles on a
panel. One carries high current loads.
The others have low current functions.
A plug mated with the wrong receptacle
(cross-mating) could ruin your valuable
equipment.
To avoid cross-mating, you can order
identical inserts positioned in both the
plugs and receptacles at various angles
from standard. These variations from
standard position are called alternate
insert positions, and are described on
page 12.
3
What kind of receptacle do
you need?
You’re at the point where you designate
which inserts are used with which
shells. Either pin or socket inserts can
be used with plugs or receptacles.
Here’s a good rule of thumb. Order
the sockets for the connector at the
“hot” side of the circuit. By having sock-
ets at the power source, there’s little
chance that a wayward finger or screw-
driver will short the circuit or cause per-
onal injury.
The designation for sockets is simply
S in a part number, following the insert
code number. For pins, the designation
is P. Therefore, the 20-7P insert would
have pin contacts, while the 20-7S in-
sert would have socket contacts.
For Wall Mounting
Use a wall recep-
tacle, type 3100. The elongated back of
this receptacle extends through thick
wall material. It is threaded to accept
standard hardware fittings.
For Unmounted Applications
Use
the cable receptacle, type 3101.
For Box or Panel Mounting Use the
box receptacle, type 3102. This recep-
tacle’s back is short to conserve space.
It is not threaded on the back end and is
used when no accessories such as
clamps are needed.
6
What type of plating is
preferred?
If you prefer the standard olive cad-
mium, non-reflective, electrically con-
ductive finish, then no suffix number is
required. Other plating variations are
available, including environmentally
friendly zinc alloy. See how to order in-
structions for the various plating fin-
ishes offered for 97 Series solder con-
nectors on page 18.
4
What kind of plug do
you need?
7
Do you need any
accessories?
For ordinary situations
The straight
plug, type 3106 meets most connector
requirements. However . . .
when space is critical
you may want
to consider using an angle plug, type
3108. This type plug lets the cable enter
your equipment at a right angle.
Accessories - cable clamps, protection
caps and chains, conduit adapters,
and panel gaskets are shown on pages
28-32.
* If an environmental type SAE AS50151, F or RClass is required, then
the catalog that should be consulted is IC-5 AC and SAE AS50151
Threaded Cylindrical Connectors. See www.amphenol-industrial.com
for on-line catalogs or contact Amphenol, Sidney, NY.
2
** These steps are for solder type connectors which are described in detail
on pages 3-18. If a crimp type connector is needed, the same steps ap-
ply, however, you should consult pages 19-27 for details on 97 Series
connectors with crimp contacts.
Amphenol
®
97 Series Connectors
with solder contacts
DESIGN CHARACTERISTICS
•
•
•
•
•
•
•
•
MS3100A
MS3106A
Medium to heavy weight cylindrical
Durable, field-proven design
Single key/keyway polarization
Threaded coupling, hard dielectric inserts
Non-rotating contacts
Operating temperatures from –55°C to +125°C
Cost effective
Intermateable and intermountable with existing
97 Series and SAE AS50151 connectors
• Underwriters Laboratories approved recogni-
tion File E115497
• Canadian Standards Association Certification
File LR69183
• CE Certification Registration No.: AT1312862E
MS3101A
MS3107A
CUSTOMER OPTIONS
•
Six shell styles
•
•
•
•
128 contact arrangements, from 1 to 52 circuits
Alternate insert positioning
High temperature and potting constructions
Special plating finishes including gray
zinc nickel
• Optional gold plating
• Thermocouple arrangements available
MS3102A
MS3108B
Connector components are fabricated from high grade
aluminum alloy, with a conductive cadmium plate finish
and an olive drab chromate after-treatment.
See how to order page 18.
Contacts are silver plated with pre-tinned solder cups.
Optional gold over silver plating is also available. Inserts
for solder style contacts are diallyl-phthalate.
Users should be aware that classes “A” and “B” of SAE
AS50151 have been canceled.
3
PCB Design
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