Product
Specification
BNC PCB Straight and Right Angle Connectors
1.
1.1.
SCOPE
Content
108-12078
11Mar11 Rev C
This specification covers the perform ance, tests and quality requirem ents for the TE Connectivity (TE)
BNC printed circuit board straight and right angle connectors.
1.2.
Qualification
W hen tests are perform ed on the subject product line, the procedures specified in Figure 1 shall be
used. All inspections shall be perform ed using the applicable inspection plan and product drawing.
2.
APPLICABLE DOCUM ENTS
The following docum ents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the docum ent applies. In the event of conflict between the
requirem ents of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirem ents of this specification and the referenced docum ents,
this specification shall take precedence.
2.1.
TE Docum ents
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2.2.
109-1: General Requirem ents for Test Specifications
109 Series: Test Specifications as indicated in Figure 1
501-132: Qualification Test Report
Governm ent Specification
MIL-C-17: Cables, Radio Frequency, Flexible and Sem irigid, General Specification for
3.
3.1.
REQUIREM ENTS
Design and Construction
Product shall be of the design, construction and physical dim ensions specified on the applicable product
drawing.
3.2.
Material
Materials used in the construction of this product shall be as specified on the applicable product
drawing.
3.3.
Ratings
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Operating Tem perature: -55 to 85°C
Nom inal Im pedance: 50 or 75 ohm s
Frequency Range: 0 to 4 GHz for 50 ohm product, 0 to 2 GHz for 75 ohm product
Operating Voltage: 500 volts (rm s) sea level
©2011 Tyco Electronics Corporation, | Indicates change
a TE Connectivity Ltd. Company
*Trademark
All Rights Reserved
TE logo is a trademark.
For latest revision, visit our website at www.te.com/documents.
For Regional Customer Service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
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LOC B
108-12078
3.4.
Perform ance and Test Description
Product shall be designed to m eet the electrical, m echanical and environm ental perform ance
requirem ents specified in Figure 1.
3.5.
Test Requirem ents and Procedures Sum m ary
Test Description
Exam ination of product.
Requirem ent
Meets requirem ents of product
drawing.
ELECTRICAL
Term ination resistance.
12 m illiohm s m axim um initial, 16
m illiohm s m axim um final for center
contact.
6 m illiohm s m axim um initial, 9
m illiohm s m axim um final for outer
contact.
5000 m egohm s m inim um .
TE Spec 109-6-1.
Measure potential drop of m ated
contacts at 100 m illiam peres dc.
See Figure 3.
Procedure
Visual, dim ensional and functional
per applicable quality inspection
plan.
Insulation resistance.
TE Spec 109-28-4.
Test between center contact and
outer shell of unm ated sam ples.
TE Spec 109-29-1.
Test between adjacent contacts of
unm ated sam ples.
TE Spec 109-29-1.
Apply a frequency stabilized R.F.
potential of 1000 volts (rm s) and
0.5 MHz between center contact
and body of m ated sam ple, hold for
1 m inute. Sine wave output shall
have m inim um harm onic content.
TE Spec 109-88.
Measure m agnetic perm eability
using 2µ pellet.
Dielectric withstanding voltage.
1500 volts AC (rm s) dielectric
withstanding voltage. 1 m inute hold
with no evidence of breakdown or
flashover.
No evidence of dielectric
breakdown or flashover.
RF high potential.
Perm eability.
Shall not exceed 2µ.
MECHANICAL
Solderability.
Vibration.
Tabs shall have a solder coverage
of 95% m inim um .
No discontinuities greater than 1
m icrosecond.
No physical dam age.
TE Spec 109-11-2.
Subject sam ples to solderability.
TE Spec 109-21-1.
Subject m ated sam ples to 10-55-10
Hz traversed in 1 m inute at 0.06
inch total excursion. 2 hours in
each of 3 m utually perpendicular
planes.
See Figure 4.
Figure 1 (continued)
Rev C
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108-12078
Test Description
Physical shock.
Requirem ent
No discontinuities greater than 1
m icrosecond.
No physical dam age.
Procedure
TE Spec 109-26-9.
Subject m ated sam ples to 100 G's
sawtooth in 6 m illiseconds. 3
shocks in each direction applied
along the 3 m utually perpendicular
planes. Total 18 shocks.
See Figure 4.
TE Spec 109-27.
Mate and unm ate sam ples for 500
cycles at a m axim um rate of 12
cycles per m inute.
TE Spec 109-35.
Measure force necessary to
engage Gage 1 to a depth of 0.125
inch.
See Figure 5.
TE Spec 109-35.
Size 3 tim es using Gage 1, insert
Gage 2 and m easure force
necessary to separate from a depth
of 0.125 inch.
See Figure 5.
Apply an axial force of 30 pounds to
sam ples in a direction away from
the board, hold for 30 seconds.
Test for electrical continuity using a
sim ple low voltage lam p circuit.
Durability.
16 m illiohm s m axim um for center
contact; 6 m illiohm s m axim um for
outer contact term ination
resistance. Dielectric withstanding
voltage.
56 ounces m axim um .
Contact engaging force.
Contact separating force.
1 ounce m inim um .
Connector to board retention.
No evidence of m echanical failure,
breaking or loosening of parts or
electrical discontinuities.
ENVIRONMENTAL
Therm al shock.
See Note.
TE Spec 109-22.
Subject unm ated sam ples to 5
cycles between -55 and 85°C.
TE Spec 109-23-3, Condition B.
Subject m ated sam ples to 10
cycles between 25 and 65°C at
95% R.H.
TE Spec 109-43.
Subject m ated sam ples to
tem perature life at 55°C for 96
hours.
TE Spec 109-85-3.
Subject m ated sam ples to
environm ental class III for 20 days.
Hum idity-tem perature cycling.
See Note.
Tem perature life.
See Note.
Mixed flowing gas.
See Note.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
Rev C
3 of 7
108-12078
3.6.
Product Qualification and Requalification Tests and Sequence
Test Group (a)
Test or Exam ination
1
2
3
4
5
Test Sequence (b)
Exam ination of product
Term ination resistance
Insulation resistance
Dielectric withstanding voltage
RF high potential
Perm eability
Solderability
Vibration
Physical shock
Durability
Contact engaging force
Contact separating force
Connector to board retention
Therm al shock
Hum idity-tem perature cycling
Tem perature life
Mixed flowing gas
NOTE
(a)
(b)
(c)
3
3
5
6
4
2(c)
8(c)
9
4
5
1,10
3,7
1,5
2,4
1,5
2,4
2,6
3,7
3
2
4
1,8
1
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Test applies to jacks only.
Figure 2
Rev C
4 of 7
108-12078
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sam ple Selection
Sam ples shall be prepared in accordance with applicable Instruction Sheets and shall be selected
at random from current production. Test groups 1 to 5 except test group 4, shall consist of 10 jacks
and 10 plugs. The jacks shall be m ounted on 0.125 inch thick printed circuit boards. The plugs
shall be crim ped to 12 inch lengths of RG-58 c/u coaxial cable with equalizers placed at the center
conductor and braid as shown in Figure 3. All coaxial cable shall conform to MIL-C-17.
B.
Test Sequence
Qualification inspection shall be verified by testing sam ples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form , fit, or function are m ade to the product or the m anufacturing
process, product assurance shall coordinate requalification testing, consisting of all or part of the
original testing sequence as determ ined by developm ent/product, quality, and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product m eets the requirem ents of Figure 1. Failures
attributed to equipm ent, test setup, or operator deficiencies shall not disqualify the product. W hen
product failure occurs, corrective action shall be taken and sam ples resubm itted for qualification.
Testing to confirm corrective action is required before resubm ittal.
4.4.
Quality Conform ance Inspection
The applicable quality inspection plan will specify the sam pling acceptable quality level to be used.
Dim ensional and functional requirem ents shall be in accordance with the applicable product drawing
and this specification.
Rev C
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