Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects
Product Facts
I
Resistance to moisture and
abrasion
I
Strain relief
I
Protection from wire pull-out
I
Easy installation
I
UL and CUL
listed
R
Applications
DuraSeal products insulate
and protect electrical con-
nections from mechanical
abuse, wire pull-out, and
abrasion while resisting
water, salt, and other
contaminants.
DuraSeal devices provide a
tough, environmentally
sealed wire connection.
Their crimp barrel or termi-
nal, encased in rugged,
heat-shrinkable nylon
tubing lined with a special
hot-melt adhesive, resists
damage from abrasions
and cuts.
DuraSeal devices retain
flexibility and impact-
resistance long after similar
products have become
brittle.
DuraSeal devices
accommodate wire gauge
sizes 22 to 10. They are
color-coded for easy
identification of gauge
sizes, yet transparent for
inspection of the finished
splice.
8
Electrical Interconnect Products
Approvals and Reference
Documents
Agency approvals
Reference documents
UL listed component, file E87681, terminals except quick connect terminals;
file E157833, quick connect terminals
Raychem specifications RB-108, Specification DuraSeal crimp terminals
DuraSeal selection guide (H54153)
DuraSeal installation guidelines (H54154)
Available in:
Americas
Europe
Asia Pacific
I
I
I
8-27
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects
(Continued)
Product Characteristics
Physical
Property
Dimensions
Tensile strength
Property
Voltage drop
Insulation resistance
Dielectric withstand
voltage
Property
Diesel fuel
Brake fluid
Antifreeze
5% salt water
Motor oil
Humidity
Immersion
Vibration
Bending
Thermal shock
Heat aging (168h @ 85°C [185°F)
Salt spray
Temperature rating
Minimum shrink temperature
Voltage rating
Unit
Inches
Pounds
Unit
Millivolts
Megohms
Kilovolts
Unit
Requirement
None
8 to 40 lbs depending on AWG
Typical value
Less than equal length of wire
103 min.
2.5
Requirement
Meet electrical test listed above
after conditioning.
MIL-STD-202F method 106, IEC68-2-30
MIL-STD-202F condition C, IEC68-2-14 test NC
MIL-STD-202F method 201, IEC68-2-6
UL486C, IEC512-8
MIL-STD-202F method 107, IEC68-2-14 test N
MIL-STD-202F, IEC68-2-2
MIL-STD-202F method 101, IEC68-2-11
None
None
None
Method of Test
See product dimensions
UL486C, IEC512-8
Method of Test
MIL-S-81824, IEC512-2
MIL-STD-202 method 302
MIL-STD-202F method 301,
IEC512-2
Method of Test
ASTM D 3032, ESA-603D
Electrical
Chemical
—
Environmental
(Fluid)
—
Meet electrical test
listed above after
conditioning.
Operating
conditions
—
-55°C to +125°C [-67°F to -257°F]
180°C [356°F]
600 Volt max
Fork Terminals
L max.
ØA min.
ØB nom. C nom.
Fork Terminal Dimensions
Part
No.
A
Min.
3.81
4.57
6.35
4.57
6.35
[.15]
[.18]
[.25]
[.18]
[.25]
Metric
M4
M4
M4
M5
M5
Stud
Size
Imperial
8
8
8
10
10
C
Nom.
7.87 [.31]
7.87 [.31]
7.87 [.31]
9.91 [.39]
9.91 [.39]
L
Max.
32.00
35.05
38.10
35.05
40.15
[1.26]
[1.38]
[1.50]
[1.38]
[1.58]
Color
Insulation
Conductor
(AWG)
Wire Dimensions
Insulation
O.D.
O.D.
(Min.)
(Max.)
3.81
4.45
6.35
4.45
6.35
[.150]
[.175]
[.250]
[.175]
[.250]
1.40
2.00
2.79
2.00
2.79
[.055]
[.080]
[.110]
[.080]
[.110]
B-106-2401
B-106-2402
B-106-2403
B-106-2502
B-106-2503
Red
Blue
Yellow
Blue
Yellow
22–18
16–14
12–10
16–14
12–10
8-28
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects
(Continued)
Ring Terminals
ØA min.
L max.
B nom.
ØC nom.
Part
No.
A
Min.
3.81
3.81
3.81
3.81
3.81
4.57
4.57
4.57
4.57
4.57
6.35
6.35
6.35
6.35
6.35
[.15]
[.15]
[.15]
[.15]
[.15]
[.18]
[.18]
[.18]
[.18]
[.18]
[.25]
[.25]
[.25]
[.25]
[.25]
B-106-1401
B-106-1501
B-106-1601
B-106-1801
B-106-1991
B-106-1402
B-106-1502
B-106-1602
B-106-1802
B-106-1992
B-106-1403
B-106-1503
B-106-1603
B-106-1803
B-106-1993
Fork Terminal Dimensions
Stud
C
Size
Nom.
Metric
Imperial
M4
8
7.88 [.31]
M5
10
9.91 [.39]
M6
1/4
11.94 [.47]
M8
5/16
13.97 [.55]
M10
3/8
17.78 [.70]
M4
8
7.88 [.31]
M5
10
9.91 [.39]
M6
1/4
11.94 [.47]
M8
5/16
13.97 [.55]
M10
3/8
17.78 [.70]
M4
8
7.88 [.31]
M5
10
9.91 [.39]
M6
1/4
11.94 [.47]
M8
5/16
13.97 [.55]
M10
3/8
17.78 [.70]
L
Max.
32.00
34.04
36.07
39.12
43.18
33.02
35.05
36.58
40.13
43.94
38.10
40.13
41.66
45.21
46.99
[1.26]
[1.34]
[1.42]
[1.54]
[1.70]
[1.30]
[1.38]
[1.44]
[1.58]
[1.73]
[1.50]
[1.58]
[1.64]
[1.78]
[1.85]
Color
Wire Dimensions
Insulation
Insulation
Conductor
O.D.
(AWG)
(Max.)
22–18
22–18
22–18
22–18
22–18
16–14
16–14
16–14
16–14
16–14
12–10
12–10
12–10
12–10
12–10
3.81
3.81
3.81
3.81
3.81
4.45
4.45
4.45
4.45
4.45
6.35
6.35
6.35
6.35
6.35
[.150]
[.150]
[.150]
[.150]
[.150]
[.175]
[.175]
[.175]
[.175]
[.175]
[.250]
[.250]
[.250]
[.250]
[.250]
O.D.
(Min.)
1.40
1.40
1.40
1.40
1.40
2.00
2.00
2.00
2.00
2.00
2.79
2.79
2.79
2.79
2.79
[.055]
[.055]
[.055]
[.055]
[.055]
[.080]
[.080]
[.080]
[.080]
[.080]
[.110]
[.110]
[.110]
[.110]
[.110]
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
8
Electrical Interconnect Products
8-29
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects
(Continued)
Push-on Terminals
L max.
C nom.
A min.
B nom.
Push-on Terminal Dimensions
Part
No.
B-106-3631
B-106-3632
B-106-3633
B-106-3281
B-106-3481
Tab
Size
(inches)
.250 x .032
.250 x .032
.250 x .032
.110 x .020
.187 x .020
A
Min.
3.81
4.57
6.35
3.81
3.81
[.150]
[.180]
[.250]
[.150]
[.150]
B
Nom.
6.35
6.35
6.35
2.79
4.75
[.250]
[.250]
[.250]
[.110]
[.187]
C
Nom.
.81
.81
.81
.51
.51
[.032]
[.032]
[.032]
[.020]
[.020]
L
Max.
30.48
32.00
33.02
22.86
30.48
[1.200]
[1.260]
[1.300]
[.900]
[1.200]
Color
Red
Blue
Yellow
Red
Red
Insulation
Conductor
(AWG)
22–18
16–14
12–10
22–18
22–18
Wire Dimensions
Insulation
O.D.
O.D.
(Min.)
(Max.)
3.81 [.150] 1.40 [.055]
4.45 [.175]
2.00 [.080]
6.35 [.250]
2.79 [.110]
3.81 [.150]
1.40 [.055]
3.81 [.150]
1.40 [.055]
Tab Terminals
L max.
C nom.
ØA min.
B nom.
Tab Terminal Dimensions
Part
No.
B-106-4631
B-106-4632
Tab
Size
(inches)
.250 x .032
.250 x .032
A
Min.
3.81 [.150]
4.57 [.180]
B
Nom.
6.35 [.250]
6.35 [.250]
C
Nom.
.81 [.032]
.81 [.032]
L
Max.
30.48 [1.20]
32.00 [1.26]
Color
Red
Blue
Insulation
Conductor
(AWG)
22–18
16–14
Wire Dimensions
Insulation
O.D.
O.D.
(Min.)
(Max.)
3.81 [.150]
1.40 [.055]
4.45 [.175]
2.00 [.080]
8-30
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Insulated Terminals and Disconnects
DuraSeal Heat-Shrinkable Environmentally
Sealed, Nylon Insulated Crimp Terminals and Disconnects
(Continued)
Pin Terminals
ØA min.
ØB
L max.
Pin Terminal Dimensions
Part
No.
B-106-6201
A
Min.
3.81 [.150]
B
Nom.
2.00 [.080]
L
Max.
30.99 [1.220]
Color
Red
Conductor
(AWG)
22–18
Wire Dimensions
Insulation
O.D.
(Max.)
3.81 [.150]
Insulation
O.D.
(Min.)
1.40 [.055]
Bullet Terminals
L max.
Fig. 1
ØA min.
B nom.
L max.
Fig. 2
ØA min.
ØB
ØC min.
Bullet Terminal Dimensions
Part
No.
B-106-7401
B-106-7502
B-106-8401
B-106-8502
Fig.
1
1
2
2
Type
M
M
F
F
A
Min.
3.81
4.57
3.81
4.57
[.150]
[.180]
[.150]
[.180]
B
Nom.
3.81
5.08
3.81
5.08
[.150]
[.200]
[.150]
[.200]
C
Min.
—
—
5.59 [.220]
6.10 [.240]
L
Max.
33.53
34.54
30.48
32.51
[1.32]
[1.36]
[1.20]
[1.28]
Color
Red
Blue
Red
Blue
Conductor
(AWG)
22–18
16–14
22–18
16–14
Wire Dimensions
Insulation
Insulation
O.D.
O.D.
(Max.)
(Min.)
3.81 [.150]
1.40 [.055]
4.45 [.175]
2.00 [.080]
3.81 [.150]
1.40 [.055]
4.45 [.175]
2.00 [.080]
8
Electrical Interconnect Products
8-31
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
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