C
ompact
P
ower
C
onnectors
GENERAL
PRODUCT INFORMATION
Positronic Industries
connectpositronic.com
The
PCIH
series was developed specifically for use with
CompactPCI
®
in-rack modular power supplies. The pack-
age size is ideal for use in all 3U and 6U based platforms. The PCIH series is an excellent choice in
IEEE 1101.1,
IEEE 1101.10,
and
VITA 30
applications where system power requirements have exceeded the capabilities of com-
monly used power connectors.
The
PCIH47
variant is fully compliant to the
PICMG
®
2.11 Power Interface Specification.
This Specification details
standardized power for use with
CompactPCI
®
systems. Visit www.picmg.com for details.
PCIH SERIES CONTACT VARIANTS
FACE VIEW OF MALE AND REAR VIEW OF FEMALE
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
21
20
22
24
23
25
27
26
28
30
29
31
33
32
34
35
36
37
38
38
37
36
35
33
34
32
30
31
29
27
28
26
24
25
23
21
22
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
12
PCIH38 VARIANT
PCIH38R VARIANT (Inverted Termination)
23 Size 16 Power Contacts and 15 Size 20 Signal Contacts
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21 24 27 30 33 36 39 42
22 25 28 31 34 37 40 43
23 26 29 32 35 38 41 44
46
45
47
47
46
45
44 41 38 35 32 29 26 23
43 40 37 34 31 28 25 22
42 39 36 33 30 27 24 21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
PCIH47 VARIANT
PCIH47R VARIANT (Inverted Termination)
23 Size 16 Power Contacts and 24 Size 22 Signal Contacts
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21 24 27 30 33 36 39 42
22 25 28 31 34 37 40 43
23 26 29 32 35 38 41 44
48
45
46
49
47
47
49
46
45
48
44 41 38 35 32 29 26 23
43 40 37 34 31 28 25 22
42 39 36 33 30 27 24 21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
PCIH49W25 VARIANT
PCIH49W25R VARIANT
25 Size 16 Power Contacts and 24 Size 22 Signal Contacts
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
12
PCIH SERIES
Positronic Industries
connectpositronic.com
TECHNICAL
CHARACTERISTICS
C
ompact
P
ower
C
onnectors
MATERIALS AND FINISHES:
Insulator:
Glass-filled polyester, UL 94V-0,
blue color.
Size 16 contacts: High conduc-
tivity precision-machined
copper alloy. Size 20 and 22
contacts: Precision-machined
copper alloy. Plating: gold flash
over nickel. Other plating
options available, refer to
Step 7 on page 36.
Steel, zinc plated.
Contacts:
Mounting Screws:
ELECTRICAL CHARACTERISTICS:
PCIH Contact Current Ratings, per UL 1977
See Temperature Rise Curves on page 4 for details.
PCIH38:
Size 16 Power Contacts:
Positions 36, 37, and 38:
40 amperes continuous,
all contacts under load.
Positions 1 - 20:
28 amperes continuous,
all contacts under load.
Size 20 Signal Contacts:
5 amperes nominal rating.
PCIH47:
Size 16 Power Contacts:
Positions 45, 46, and 47:
40 amperes continuous,
all contacts under load.
Positions 1 - 20:
28 amperes continuous,
all contacts under load.
Size 22 Signal Contacts:
3 amperes nominal rating.
PCIH49:
Size 16 Power Contacts:
Positions 45 through 49:
37 amperes continuous,
all contacts under load.
Positions 1 - 20:
28 amperes continuous,
all contacts under load.
Size 22 Signal Contacts:
3 amperes nominal rating.
Initial Contact Resistance; maximum:
Size 16 Contact:
0.0007 ohms maximum.
Size 20 Contact:
0.004 ohms maximum.
Size 22 Contact:
0.004 ohms maximum.
Per IEC 512-2, Test 2b.
Insulator Resistance:
5 G ohms per IEC 512-2,
Test 3a.
Voltage Proof:
PCIH38:
Contacts 36, 37 and 38:
3,000 V r.m.s.
Contacts 1 through 20:
1,500 V r.m.s.
Contacts 21 through 35:
1,000 V r.m.s.
PCIH47:
Contacts 45, 46, and 47:
3,000 V r.m.s.
Contacts 1 through 20:
1,500 V r.m.s.
Contacts 21 through 44:
1,000 V r.m.s.
PCIH49:
Contacts 1 through 20:
1,500 V r.m.s.
Contacts 45 through 49:
1,500 V r.m.s.
Contacts 21 through 44:
1,000 V r.m.s.
Creepage and Clearance Distance; minimum:
PCIH38:
Contact 38 to Contact 36:
3.2mm [0.126 inch]
Contact 37 to Contact 36:
3.2mm [0.126 inch]
Contact 38 to Signal Contacts: 6.4mm [0.252 inch]
Contact 37 to Signal Contacts: 6.4mm [0.252 inch]
Contact 38 to Contact 37:
2.5mm [0.098 inch]
Contact 36 to Signal Contacts: 2.0mm [0.079 inch]
PCIH47:
Contact 47 to Contact 45:
3.2mm [0.126 inch]
Contact 46 to Contact 45:
3.2mm [0.126 inch]
Contact 47 to Signal Contacts: 6.4mm [0.252 inch]
Contact 46 to Signal Contacts: 6.4mm [0.252 inch]
Contact 47 to Contact 46:
2.5mm [0.098 inch]
Contact 45 to Signal Contacts: 2.0mm [0.079 inch]
PCIH47:
Contact 36 to Signal Contacts: 2.0mm [0.079 inch]
Working Voltage:
PCIH38:
Contacts 36, 37 and 38:
1,000 V r.m.s.
Contacts 1 through 20:
500 V r.m.s.
Contacts 21 through 35:
333 V r.m.s.
PCIH47:
Contacts 45, 46, and 47:
1,000 V r.m.s.
Contacts 1 through 20:
500 V r.m.s.
Contacts 21 through 44:
333 V r.m.s.
PCIH49:
Contacts 1 through 20:
500 V r.m.s.
Contacts 45 through 49:
500 V r.m.s.
Contacts 21 through 44:
333 V r.m.s.
PCIH SERIES
MECHANICAL CHARACTERISTICS:
Blind Mating System:
Male and female connector
bodies provide “lead-in” for 1.3
mm [0.050 inch] diametral mis-
alignment.
Provided by connector body
design.
Install contact from rear of
insulator; release from front of
insulator. Size 16, 20 and 22
female contacts feature
“Closed Entry” design for
highest reliability.
Polarization:
Removable Contacts:
Removable Contact Retention
in Connector Body:
Size 16 Contacts:
Size 20 Contacts:
Size 22 Contacts:
Fixed Contacts:
67 N [15 lbs.]
45 N [10 lbs.]
27 N [6 lbs.]
Printed board terminations,
both straight and right angle
(90º). Size 16 female contacts
feature “Closed Entry” design.
Size 20 and 22 feature rugged
“Robi-D Open Entry” contact
design. “Closed Entry” contacts
available, consult Technical
Sales.
13
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
C
ompact
P
ower
C
onnectors
Fixed Contact Retention
in Connector Body:
Size 16 Contacts:
Size 20 and 22 Contacts:
Resistance to Solder Heat:
TECHNICAL
CHARACTERISTICS
Printed Board
and Panel Mounting:
45 N [10 lbs.]
27 N [6 lbs.]
260˚C [500˚F] for 10 seconds
duration per IEC 512-6, Test
12e, 25-watt soldering iron.
Positronic Industries
connectpositronic.com
Mounting holes provided in
connector body for both printed
board and panel mounting.
Self-tapping screws are
available.
250 couplings, minimum.
Mechanical Operations:
U.L. Recognized File #E49351
CSA Recognized File #LR54219
TUV Recognized File #215/99
Safety “Recessed in
Insulator” Contacts:
The following size 16 contacts
are recessed 5mm [0.197 inch]
below the face of the female
connector insulator per safety
requirements.
Contact positions 37 and 38.
PCIH38:
PCIH47 and
PCIH49 with MOS:
Compliant Terminations:
Di
rec
tive
2002
/9
Contact positions 46 and 47.
Size 16, 20 and 22 contacts are
available with Compliant
Contact Terminations.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
5/
EC
RoHS
Compliant
IT
R
O
NIC
INDU
S
POS
For RoHS options
see page 36.
•
14
PCIH SERIES
Sequential Contact Mating System:
PCIH38:
First mate contact 36 and last
mate contact positions 22, 25
and 28.
PCIH47 and
PCIH49 with MOS:
First mate contact 45 and last
mate contact position 27.
Consult Technical Sales for customer specified sequential mating.
CLIMATIC CHARACTERISTICS:
Working Temperature:
-55˚C to +125˚C.
TR
IES
r
•
pe
EU
Positronic Industries
connectpositronic.com
CONNECTOR OUTLINE AND
MATING DIMENSIONS
PCIH CONNECTOR OUTLINE DIMENSIONS
RIGHT ANGLE (90º) BOARD MOUNT CONNECTOR
FEMALE CONNECTOR
2X ø2.54 [ø0.100]
85.00 [3.346]
C
ompact
P
ower
C
onnectors
MALE CONNECTOR
85.00 [3.346]
2X ø2.54 [ø0.100]
PCIH SERIES
15
13.68 [0.539]
17.49 [0.689]
91.03 [3.584]
16.48 [0.649]
20.29 [0.799]
91.04 [3.584]
12.54+0.13-0.38
[0.494+0.005-0.015]
12.54+0.13-0.38
[0.494+0.005-0.015]
STRAIGHT BOARD MOUNT CONNECTOR
MALE CONNECTOR
93.82 [3.694]
FEMALE CONNECTOR
93.82 [3.694]
7.04 [0.277]
18.51 [0.729]
88.00 [3.465]
2X ø2.54 [ø0.100]
88.00 [3.465]
6.02 [0.237]
18.71 [0.736]
2X ø2.54 [ø0.100]
12.54 [0.494]
12.54 [0.494]
PCIH CONNECTOR MATING DIMENSIONS
(FULLY MATED)
24.53
[0.966] REF.
22.30
[0.878] REF.
19.70
[0.776] REF.
17.47
[0.688] REF.
Straight Board
Mount Male to Straight
Board Mount or Panel
Mount Female
Straight Board
Mount Male to
Right Angle (90º)
Board Mount Female
Right Angle (90º) Board
Mount Male to Straight
Board Mount or Panel
Mount Female
Right Angle (90º)
Board Mount Male to
Right Angle (90º)
Board Mount Female
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
SEE PAGE 29 FOR PANEL MOUNT CONNECTOR DIMENSIONS.
C
ompact
P
ower
C
onnectors
STRAIGHT SOLDER
CONNECTOR, FEMALE
FEMALE STRAIGHT SOLDER CONNECTOR
CODE 3
STANDARD PART NUMBER
PCIH38F300A1
15X ø0.61 [0.024]
23X ø1.14 [0.045]
38X 4.50 [0.177]
37.50 [1.476]
32.50 [1.280]
27.50 [1.083]
1.00 [0.039]
Positronic Industries
connectpositronic.com
2.125 [0.0837]
4.25 [0.167]
2X Size 16 Contacts
5 mm Min. Recess
2X 2.50 [0.098]
4.25 [0.167]
2.00 [0.079]
8X 4.00 [0.157]
9X 4.25 [0.167]
2X
44.00 [1.732]
CONTACT HOLE PATTERN
CONNECTOR DIMENSIONS
Note:
See below for suggested printed board hole sizes.
FEMALE STRAIGHT SOLDER CONNECTOR WITH A.C. PASS-THROUGH
CODE 3 WITH MOS* -245.0
CRIMP CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY
HIGH PROFILE PART NUMBER
PCIH38F300A1-245.0
6.32 [0.249]
3X ø4.19 [0.165]
C'BORE
16.19 [0.637]
15X ø0.61 [0.024]
20X ø1.14 [0.045]
12.00 [0.472]
35X
4.50 [0.177]
High Profile A.C.
Pass-Through,
Cutout
2.83 [0.111]
* For MOS descriptions,
see chart on pages 111-112.
17.19 [0.677]
1.00 [0.039]
9X
4.25 [0.167]
Crimp Contacts
Crimp contacts
rdered separately
ordered separately
(see
(See page 23)
pages 102-103)
2X Size 16 Contacts
5 mm Recess
2X 6.85 [0.270]
2X 2.50 [0.098]
2.00 [0.079]
8X 4.00 [0.157]
2X
44.00 [1.732]
4.25 [0.167]
2.125 [0.0837]
4.25 [0.167]
CONTACT HOLE PATTERN
CONNECTOR DIMENSIONS
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest Ø1.00 [0.039] holes for size 20 and size 22 contact holes.
Suggest Ø1.60 [0.063] holes for size 16 contact holes.
Suggest Ø3.56±0.08 [0.140±0.003] holes for connector mounting holes.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
16
PCIH SERIES
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