REVISIONS
LTR
DESCRIPTION
DATE (YR-MO-DA)
APPROVED
REV
SHEET
REV
SHEET
REV STATUS
OF SHEETS
PMIC N/A
REV
SHEET
PREPARED BY
Greg Cecil
CHECKED BY
Greg Cecil
1
2
3
4
5
6
7
8
9
10
11
STANDARD
MICROCIRCUIT
DRAWING
THIS DRAWING IS
AVAILABLE
FOR USE BY ALL
DEPARTMENTS
AND AGENCIES OF THE
DEPARTMENT OF DEFENSE
AMSC N/A
DEFENSE SUPPLY CENTER COLUMBUS
COLUMBUS, OHIO 43218-3990
http://www.dscc.dla.mil
APPROVED BY
Charles F. Saffle
MICROCIRCUIT, HYBRID, 5 VOLT, SINGLE
CHANNEL, DC/DC CONVERTER
DRAWING APPROVAL DATE
10-04-21
REVISION LEVEL
SIZE
A
SHEET
CAGE CODE
67268
1 OF
11
5962-10219
DSCC FORM 2233
APR 97
5962-E191-10
1. SCOPE
1.1 Scope. This drawing documents five product assurance classes as defined in paragraph 1.2.3 and MIL-PRF-38534. A
choice of case outlines and lead finishes which are available and are reflected in the Part or Identifying Number (PIN). When
available, a choice of radiation hardness assurance levels are reflected in the PIN.
1.2 PIN. The PIN shall be as shown in the following example:
5962
½
½
½
Federal
stock class
designator
\
-
½
½
½
RHA
designator
(see 1.2.1)
\/
Drawing number
10219
01
½
½
½
Device
type
(see 1.2.2)
K
½
½
½
Device
class
designator
(see 1.2.3)
X
½
½
½
Case
outline
(see 1.2.4)
X
½
½
½
Lead
finish
(see 1.2.5)
/
1.2.1 Radiation hardness assurance (RHA) designator. RHA marked devices shall meet the MIL-PRF-38534 specified RHA
levels and shall be marked with the appropriate RHA designator. A dash (-) indicates a non-RHA device.
1.2.2 Device type(s). The device type(s) identify the circuit function as follows:
Device type
01
Generic number
GH2805S/CK
Circuit function
DC/DC converter, 50 W, +5 V Output
1.2.3 Device class designator. This device class designator shall be a single letter identifying the product assurance level. All
levels are defined by the requirements of MIL-PRF-38534 and require QML Certification as well as qualification (Class H, K, and
E) or QML Listing (Class G and D). The product assurance levels are as follows:
Device class
K
H
G
Device performance documentation
Highest reliability class available. This level is intended for use in space
applications.
Standard military quality class level. This level is intended for use in applications
where non-space high reliability devices are required.
Reduced testing version of the standard military quality class. This level uses the
Class H screening and In-Process Inspections with a possible limited temperature
range, manufacturer specified incoming flow, and the manufacturer guarantees (but
may not test) periodic and conformance inspections (Group A, B, C, and D).
Designates devices which are based upon one of the other classes (K, H, or G)
with exception(s) taken to the requirements of that class. These exception(s) must
be specified in the device acquisition document; therefore the acquisition document
should be reviewed to ensure that the exception(s) taken will not adversely affect
system performance.
Manufacturer specified quality class. Quality level is defined by the manufacturers
internal, QML certified flow. This product may have a limited temperature range.
E
D
1.2.4 Case outline(s). The case outline(s) are as designated in MIL-STD-1835 and as follows:
Outline letter
X
Descriptive designator
See figure 1
Terminals
13
Package style
Straight leads with side mounting tabs
1.2.5 Lead finish. The lead finish shall be as specified in MIL-PRF-38534.
STANDARD
MICROCIRCUIT DRAWING
DEFENSE SUPPLY CENTER COLUMBUS
COLUMBUS, OHIO 43218-3990
DSCC FORM 2234
APR 97
SIZE
A
REVISION LEVEL
5962-10219
SHEET
2
1.3 Absolute maximum ratings. 1/
Input voltage range ....................................................................
Lead temperature (soldering, 10 seconds).................................
Storage temperature ..................................................................
1.4 Recommended operating conditions.
Input voltage range ....................................................................
Output power 2/ 3/ .....................................................................
Case operating temperature range (T
C
) 4/ .................................
2. APPLICABLE DOCUMENTS
2.1 Government specification, standards, and handbooks. The following specification, standards, and handbooks form a part
of this drawing to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the
solicitation or contract.
DEPARTMENT OF DEFENSE SPECIFICATION
MIL-PRF-38534 - Hybrid Microcircuits, General Specification for.
DEPARTMENT OF DEFENSE STANDARDS
MIL-STD-883 - Test Method Standard Microcircuits.
MIL-STD-1835 - Interface Standard for Electronic Component Case Outlines.
DEPARTMENT OF DEFENSE HANDBOOKS
MIL-HDBK-103 - List of Standard Microcircuit Drawings.
MIL-HDBK-780 - Standard Microcircuit Drawings.
(Copies of these documents are available online at
https://assist.daps.dla.mil/quicksearch/
or from the Standardization
Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.)
2.2 Order of precedence. In the event of a conflict between the text of this drawing and the references cited herein, the text of
this drawing takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a
specific exemption has been obtained.
3. REQUIREMENTS
3.1 Item requirements. The individual item performance requirements for device classes D, E, G, H, and K shall be in
accordance with MIL-PRF-38534. Compliance with MIL-PRF-38534 may include the performance of all tests herein or as
designated in the device manufacturer's Quality Management (QM) plan or as designated for the applicable device class.
Therefore, the tests and inspections herein may not be performed for the applicable device class (see MIL-PRF-38534). The
manufacturer may eliminate, modify or optimize the tests and inspections herein, however the performance requirements as
defined in MIL-PRF-38534 shall be met for the applicable device class. In addition, the modification in the QM plan shall not
affect the form, fit, or function of the device for the applicable device class.
+18 V dc to +40 V dc
50 W
-55C to +125C
-0.5 V dc to +50 V dc
+300C
-55C to +125C
1/
2/
3/
4/
Stresses above the absolute maximum ratings may cause permanent damage to the device. Extended operation at the
maximum levels may degrade performance and affect reliability.
Derate output power linearly above case temperature +125C to 0 at +135C.
Limit represent 80 percent of total rated output current. To achieve rated output power, the remaining 20 percent of the total
rated output current must be provided by the other output.
For operation at temperatures between +85C and +125C, derate the maximum input voltage linearly from 60 V dc to 40 V
dc and the maximum output power linearly from 100 percent to 75 percent.
STANDARD
MICROCIRCUIT DRAWING
DEFENSE SUPPLY CENTER COLUMBUS
COLUMBUS, OHIO 43218-3990
DSCC FORM 2234
APR 97
SIZE
A
REVISION LEVEL
5962-10219
SHEET
3
3.2 Design, construction, and physical dimensions. The design, construction, and physical dimensions shall be as specified in
MIL-PRF-38534 and herein.
3.2.1 Case outline(s). The case outline(s) shall be in accordance with 1.2.4 herein and figure 1.
3.2.2 Terminal connections. The terminal connections shall be as specified on figure 2.
3.3 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are
as specified in table I and shall apply over the full specified operating temperature range.
3.4 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical
tests for each subgroup are defined in table I.
3.5 Marking of device(s). Marking of device(s) shall be in accordance with MIL-PRF-38534. The device shall be marked with
the PIN listed in 1.2 herein. In addition, the manufacturer's vendor similar PIN may also be marked.
3.6 Data. In addition to the general performance requirements of MIL-PRF-38534, the manufacturer of the device described
herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample,
for each device type listed herein. Also, the data should include a summary of all parameters manually tested, and for those
which, if any, are guaranteed. This data shall be maintained under document revision level control by the manufacturer and be
made available to the preparing activity (DSCC-VA) upon request.
3.7 Certificate of compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this
drawing. The certificate of compliance (original copy) submitted to DSCC-VA shall affirm that the manufacturer's product meets
the performance requirements of MIL-PRF-38534 and herein.
3.8 Certificate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall be provided with each lot of
microcircuits delivered to this drawing.
4. VERIFICATION
4.1 Sampling and inspection. Sampling and inspection procedures shall be in accordance with MIL-PRF-38534 or as
modified in the device manufacturer's Quality Management (QM) plan. The modification in the QM plan shall not affect the form,
fit, or function as described herein.
4.2 Screening. Screening shall be in accordance with MIL-PRF-38534. The following additional criteria shall apply:
a.
Burn-in test, method 1015 of MIL-STD-883.
(1)
Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under document revision level
control and shall be made available to either DSCC-VA or the acquiring activity upon request. Also, the test circuit
shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified
in method 1015 of MIL-STD-883.
T
A
as specified in accordance with table I of method 1015 of MIL-STD-883.
(2)
b.
Interim and final electrical test parameters shall be as specified in table II herein, except interim electrical parameter
tests prior to burn-in are optional at the discretion of the manufacturer.
STANDARD
MICROCIRCUIT DRAWING
DEFENSE SUPPLY CENTER COLUMBUS
COLUMBUS, OHIO 43218-3990
DSCC FORM 2234
APR 97
SIZE
A
REVISION LEVEL
5962-10219
SHEET
4
TABLE I. Electrical performance characteristics.
Test
Symbol
Conditions 1/
-55C
T
C
+85C
V
IN
= 28 V dc
5%,
C
L
= 0
unless otherwise specified
I
OUT
= 10 A
V
IN
= 18, 28, 40 V dc
I
OUT
= 10 A.
V
IN
= 18, 28, 40 V dc,
I
OUT
= 0, 50%, 100% rated
load
V
IN
= 18, 28, and 40 V dc,
I
OUT
= 0, 50%, and 100%
rated load
I
OUT
= 0, pin 3 open
Pin 3 shorted to
Input return Pin 2
I
OUT
= 10 A
Group A
subgroups
Device
type
Min
1
2, 3
Output current
Output ripple voltage 2/
Line regulation
I
OUT
V
RIP
VR
LINE
1, 2 ,3
1, 2, 3
1, 2, 3
01
01
01
-10
01
4.98
4.93
Limits
Max
5.02
5.07
10
30
+10
A
mV p-p
mV
V
Unit
Output voltage
V
OUT
Load regulation
VR
LOAD
1, 2, 3
01
-25
+25
mV
Input current
I
IN
1, 2, 3
1, 2, 3
1, 3
2
01
01
01
85
83
01
100
200
5.0
95
mA
mA
%
Efficiency
E
FF
Isolation
ISO
Maximum capacitive load
3/ 4/
Power dissipation load
fault 5/
Current limit point 5/
Switching frequency
Sync frequency range, 6/
Output response to step
load changes
6/
See footnotes at end of table.
C
L
P
D
Input to output or any pin to
case (except pin 13) at
500 V dc
I
OUT
= 10 A
No effect on dc performance
Short circuit
Overload
1
MΩ
1
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
4, 5, 6
01
01
01
01
01
01
01
10.5
450
450
-300
5000
25
25
13.5
550
600
300
µF
W
I
CL
F
S
F
SYNC
VT
LOAD
V
OUT
= 90% of Nominal
Sync input (pin 4) open
I
OUT
= 10 A
External clock on Sync input
pin 4. I
OUT
= 10 A
50% to/from 100% load
%
kHz
kHz
mV pk
STANDARD
MICROCIRCUIT DRAWING
DEFENSE SUPPLY CENTER COLUMBUS
COLUMBUS, OHIO 43218-3990
DSCC FORM 2234
APR 97
SIZE
A
REVISION LEVEL
5962-10219
SHEET
5
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