Wall Industries, Inc.
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
Plastic Case (Standard)
FEATURES
0.86” x 0.44” x 0.36” SIP Package
Input Under Voltage Protection
High Efficiency up to 86%
2:1 Wide Input Voltage Ranges
6 Watts Maximum Output Power
1600VDC I/O Isolation (Optional 3000VDC Isolation)
Continuous Short Circuit Protection
Plastic (Standard) & Metal (Suffix “M”) Case Types Available
CE Mark Meets 2006/95/EC, 93/68/EEC, & 2004/108/EC
UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
Compliant to RoHS EU Directive 2011/65/EU
Size:
0.86 x 0.44 x 0.36 inches
Metal Case (Suffix “M”)
Remote ON/OFF Control
DESCRIPTION
The DCPDL06 series of DC/DC power converters provides 6 watts of output power in a 0.86 x 0.44 x 0.36 inch SIP
package. This series has single and dual output models with 2:1 wide input voltage ranges of 4.5-9VDC, 9-18VDC,
18-36VDC, and 36-75VDC. Some features include high efficiency up to 86%, 1600VDC (standard) or 3000VDC
(suffix “H”) I/O isolation, remote ON/OFF control, and short circuit and input under voltage protection. Both
plastic (standard) and metal (suffix “M”) case types are available for this series. All models are RoHS compliant and
have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in industry control
systems, wireless networks, telecom/datacom, measurement equipment, and semiconductor equipment.
Size:
0.86 x 0.44 x 0.36 inches
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
DCPDL06-5S3.3
DCPDL06-5S05
DCPDL06-5S09
DCPDL06-5S12
DCPDL06-5S15
DCPDL06-5S24
DCPDL06-12S3.3
DCPDL06-12S05
DCPDL06-12S09
DCPDL06-12S12
DCPDL06-12S15
DCPDL06-12S24
DCPDL06-24S3.3
DCPDL06-24S05
DCPDL06-24S09
DCPDL06-24S12
DCPDL06-24S15
DCPDL06-24S24
DCPDL06-48S3.3
DCPDL06-48S05
DCPDL06-48S09
DCPDL06-48S12
DCPDL06-48S15
DCPDL06-48S24
Model Number
DCPDL06-5D05
DCPDL06-5D12
DCPDL06-5D15
DCPDL06-12D05
DCPDL06-12D12
DCPDL06-12D15
DCPDL06-24D05
DCPDL06-24D12
DCPDL06-24D15
DCPDL06-48D05
DCPDL06-48D12
DCPDL06-48D15
Input Voltage Range
Output
Voltage
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
Output
Voltage
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
Output Current
Min Load
Max Load
0mA
1300mA
0mA
1200mA
0mA
666mA
0mA
500mA
0mA
400mA
0mA
250mA
0mA
1300mA
0mA
1200mA
0mA
666mA
0mA
500mA
0mA
400mA
0mA
250mA
0mA
1300mA
0mA
1200mA
0mA
666mA
0mA
500mA
0mA
400mA
0mA
250mA
0mA
1300mA
0mA
1200mA
0mA
666mA
0mA
500mA
0mA
400mA
0mA
250mA
Output Current
Min Load
Max Load
0mA
±600mA
0mA
±250mA
0mA
±200mA
0mA
±600mA
0mA
±250mA
0mA
±200mA
0mA
±600mA
0mA
±250mA
0mA
±200mA
0mA
±600mA
0mA
±250mA
0mA
±200mA
Output
Ripple & Noise
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
Output
Ripple & Noise
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
No Load
(2)
Input Current
65mA
105mA
105mA
105mA
105mA
105mA
40mA
55mA
55mA
55mA
55mA
55mA
20mA
28mA
28mA
28mA
28mA
28mA
14mA
14mA
14mA
14mA
14mA
14mA
No Load
Input Current
105mA
105mA
105mA
55mA
55mA
55mA
28mA
28mA
28mA
14mA
14mA
14mA
Output
Power
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
Output
Power
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
Efficiency
77%
81%
83%
84%
84%
84%
78%
83%
84%
85%
85%
84%
78%
83%
84%
85%
86%
85%
78%
82%
84%
85%
86%
84%
Efficiency
81%
84%
84%
82%
83%
84%
82%
84%
84%
82%
84%
85%
Maximum
Capacitive Load
6600µF
3300μF
2000μF
1600μF
1400μF
680μF
6600µF
3300μF
2000μF
1600μF
1400μF
680μF
6600µF
3300μF
2000μF
1600μF
1400μF
680μF
6600µF
3300μF
2000μF
1600μF
1400μF
680μF
Maximum
Capacitive Load
±2000μF
±900F
±660μF
±2000μF
±900F
±660μF
±2000μF
±900F
±660μF
±2000μF
±900F
±660μF
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
DUAL OUTPUT MODELS
Input Voltage Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 7
Wall Industries, Inc.
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
SPECIFICATIONS: DCPDL06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
INPUT SPECIFICATIONS
Input Voltage Range
TEST CONDITIONS
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Min
4.5
9
18
36
Typ
5
12
24
48
Max
Unit
Input Surge Voltage (1 sec)
Input Current
Input Reflected Ripple Current (See Note 1)
Input Filter
9
18
36
75
15
36
50
100
See Table
30
Capacitor type
See Table
+1.0
+0.2
+1.0
+1.0
+5
See Table
See Table
See Table
50
75
500
30
30
+0.02
VDC
VDC
mAp-p
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
Cross Regulation (Dual Output Models)
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise
Transient Response Recovery Time
Power Up
Start-Up Time
Remote On/Off
Temperature Coefficient
Full load an nominal Vin
Low line to high line at full load
No load to full load
Asymmetrical load 25% / 100% FL
Single Output Models
Dual Output Models
-1.0
-0.2
-1.0
-1.0
-5
%
%
%
%
0
Minimum input and constant resistive load
20MHz Bandwidth
25% load step change
Nominal input and constant resistive load
-0.02
Referenced to -INPUT pin and CTRL pin applied current
(See Application Circuits on page 4)
Referenced to -INPUT pin and CTRL pin applied current
(See Application Circuits on page 4)
%
mVp-p
μs
ms
%/°C
REMOTE ON/OFF
Positive Logic
Negative Logic
Remote Off Input Current
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
2
2
Open or high impedance
3
4
mA
3
4
mA
Open or high impedance
2.5
mA
PROTECTION
Short Circuit Protection
Input Under Voltage Protection
Continuous, automatic recovery
yes
Nominal input voltage and full load
Full load to minimum load
Standard models
Suffix “M” models
Suffix “H” models (only available with plastic case)
Suffix “M” models
Suffix “M” models
500VDC
Standard models
Suffix “M” models
Suffix “H” models (only available with plastic case)
See Table
100
1600
1600
3000
1000
1000
1
50
50
50
KHz
VDC
VDC
VDC
GΩ
pF
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Input to Output
Isolation Voltage (1 min)
Input to Case
Output to Case
Isolation Resistance
Isolation Capacitance
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 7
Wall Industries, Inc.
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
SPECIFICATIONS: DCPDL06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature
Relative Humidity
Thermal Shock
Vibration
Without derating
TEST CONDITIONS
Standard models
Suffix “M” models
Suffix “H” models
Min
-40
-40
-40
-55
5
Typ
Max
Unit
°C
°C
°C
°C
% RH
MTBF
BELLCORE TR-NWT-000332. Case 1: 50% Stress, Ta = 40°C
Standard models
MIL-HDBK-217F, Ta=25°C, Full load
Suffix “H” models
(G/B controlled environment)
Suffix “M” models
Standard models
Suffix “M” models
Suffix “H” models
Standard models
Suffix “M” models
Suffix “H” models
Standard models
Suffix “M” models
Suffix “H” models
+65
+70
+65
+125
95
MIL-STD-810F
MIL-STD-810F
2,097,000 hours
770,500 hours
770,500 hours
998,700 hours
PHYSICAL SPECIFICATIONS
Weight
0.17oz (4.8g)
0.21oz (5.9g)
0.17oz (4.8g)
0.86x0.36x0.44 inch (21.8x9.1x11.2 mm)
0.86x0.36x0.44 inch (21.8x9.1x11.2 mm)
0.86x0.36x0.44 inch (21.8x9.1x11.2 mm)
Non-conductive black plastic
Copper
Non-conductive black plastic
none
Silicon (UL94-V0)
IEC60950-1, UL60950-1, EN60950-1
Class A, Class B
Air ±8KV
Contact ±6KV
10 V/m
±2KV
±1KV
10 Vrms
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 1)
ESD
Radiated Immunity
Fast Transient (See Note 2)
Surge (See Note 2)
Conducted Immunity
EN55022
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
NOTES
1. The DCPDL06 series can only meet EMI Class A or Class B and input reflected ripple current with external components added. Please contact
factory for more information.
2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The following are the filter capacitors recommended: 5VDC input models: Nippon chemi-con KY series, 330μF/50V
Other input models: Nippon chemi-con KY series, 220μF/100V
3. Two case types are available for this series. Plastic case is standard; for the metal case add the suffix “M” to the model number. See the model
number setup on page 7 for ordering details.
4. 1600VDC I/O isolation is standard; for 3000VDC I/O isolation add the suffix “H” to the model number (Ex: DCPDL06-24S12H). 3000VDC I/O
isolation is only available for plastic case models.
CAUTION:
This power module is not internally fused. An input line fuse must always be used.
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 7
Wall Industries, Inc.
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
REMOTE ON/OFF APPLICATION CIRCUITS
Positive Logic
The positive logic structure turns the DC/DC module ON during a logic High on the CTRL pin and turns the DC/DC module OFF during a logic low
on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote
ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON.
DC/DC ON
DC/DC CONVERTER
+INPUT
1kΩ
CTRL
DC/DC OFF
DC/DC CONVERTER
+INPUT
1kΩ
CTRL
3mA Current
Source
-INPUT
3mA Current
Source
-INPUT
Vcc
R
2
Positive Logic
Vcc = 4.5~9 VDC
Vcc = 9~18 VDC
R
1
ON/OFF PIN
1K
R
IN
R1 (KΩ)
0
2.2
6.8
15
R2 (KΩ)
7.5
16
33
68
TTL Signal
CONTROL
5K1
Vcc = 18~36 VDC
Vcc = 36~75 VDC
Negative Logic
The negative logic structure turns the DC/DC module OFF during a logic High on the CTRL pin and turns the DC/DC module ON during a logic
low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not using the remote
ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON.
DC/DC ON
DC/DC CONVERTER
+INPUT
1kΩ
CTRL
DC/DC OFF
DC/DC CONVERTER
+INPUT
1kΩ
CTRL
3mA Current
Source
-INPUT
3mA Current
Source
-INPUT
Vcc
R
2
R
3
TTL Signal
CONTROL
R
1
ON/OFF PIN
1K
R
IN
5K1
Negative Logic
Vcc = 4.5~9 VDC
Vcc = 9~18 VDC
Vcc = 18~36 VDC
Vcc = 36~75 VDC
R1 (KΩ)
0.36
2.7
7.5
16
R2 (KΩ)
5.1
5.1
5.1
5.1
R3 (KΩ)
7.5
16
33
68
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 7
Wall Industries, Inc.
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
DERATING CURVES
DCPDL06-48S05 Derating Curve
120
100
80
60
40
20
0
-40
-20
0
20
40
65
DCPDL06-48S05M Derating Curve
120
100
Output Power (%)
Output Power (%)
80
60
40
20
0
70
60
85 100
120
-40
-20
0
20
40
60
80 90 100
120
Ambient Temperature (°C)
Ambient Temperature (°C)
EFFICIENCY CURVES
DCPDL06-48S05 Efficiency vs Input Voltage
90
85
Efficiency (%)
DCPDL06-48S05 Efficiency vs Output Current
90
85
80
75
70
65
60
55
50
45
40
35
30
10
20
30
40
50
60
70
80
% of Full Load
80
75
70
65
60
36
40
44
48
52
56
60
64
68
72
75
Input Voltage (VDC)
Efficiency (%)
Vin=36V
Vin=48V
Vin=75V
90
100
RECOMMENDED EMI FILTER
EN55022 Class A
Model
DCPDL06-05xxx
C4
C1
22μF/10V
1210 MLCC
22μF/25V
1812 MLCC
10μF/50V
1210 MLCC
4.7μF/100V
1812 MLCC
C2
22μF/10V
1210 MLCC
N/A
N/A
N/A
C3
150pF/3KV
1808 MLCC
680pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
1000pF/3KV
1808 MLCC
L1
2.2μH 0504 SMD
Inductor PMT-059
8.2μH 0504 SMD
Inductor PMT-077
10μH 0504 SMD
Inductor PMT-047
33μH 0504 SMD
Inductor PMT-089
DCPDL06-12xxx
DCPDL06-24xxx
L1
+INPUT
+Vin
+Vout
DCPDL06-48xxx
C1
C2
DC/DC
CONVERTER
-Vin
-Vout
LOAD
EN55022 Class B
-INPUT
Model
DCPDL06-05xxx
C1
C2
C3
C4
N/A
L1
3.3μH 0504 SMD
Inductor PMT-044
8.2μH 0504 SMD
Inductor PMT-077
10μH 0504 SMD
Inductor PMT-047
33μH 0504 SMD
Inductor PMT-089
47μF/16V
47μF/16V 150pF/3KV
1210 MLCC 1210 MLCC 1808 MLCC
C3
DCPDL06-12xxx
DCPDL06-24xxx
DCPDL06-48xxx
22μF/25V
22μF/25V 330pF/3KV 330pF/3KV
1812 MLCC 1812 MLCC 1808 MLCC 1808 MLCC
10μF/50V
10μF/50V 330pF/3KV 330pF/3KV
1210 MLCC 1210 MLCC 1808 MLCC 1808 MLCC
4.7μF/100V 4.7μF/100V 330pF/3KV 330pF/3KV
1812 MLCC 1812 MLCC 1808 MLCC 1808 MLCC
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 7
Electronics Design Contest
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