Three-port isolation (input, output and power supply)
●
High accuracy (0.1% F.S.)
(Accuracy reduce with the smaller range)
●
High linearity (0.1% F.S.)
●
Isolation voltage
(Between Hazardous area and safe area: 2.5kVAC)
●
Low temperature drift (35PPM/°C)
●
Digital bus (RS485)
●
Input / Output programmable
●
Alarm indications
●
High reliability(MTBF>1,000,000 hours)
●Surge
protection
GENERAL DESCRIPTION
PART NUMBER SYSTEM
TCxxxPI- EX-S P
Surge protection symbol
Explosion Protection Certificate Symbol
RS485
Programmable Symbol
Serial Number
Channel Type
Transducer Type
The thermocouples or mV-level signal from the hazardous field
is picked up by this product, converted to the standard current
or voltage signal which is isolated with the hazardous area and
transmitted to the control cabinet, PLC, DCS, display etc.. The
product is equipped with cold junction compensation.
Furthermore, it is armed with RS485 digital bus interface, which
makes network configuration and the input or output configuration
possible in many application fields. It is an intelligent safety
barrier, and the type or range of the thermocouples can be set
through the host computer, moreover, cold junction compensation
does work automatically.
One independent power supply is required. Moreover, within
the product power supply, input and output are mutually isolated.
Field devices connected and regions:
J, K, T, E, S, B thermocouple, millivolt signal sensor;
Zone 0, Zone 1, Zone 2, IIA, IIB, IIC, and hazardous area of
T4~T6.
TCx00PI-EX-SP-
Signal Type
R
S
K
Input Signal
J
T
B
E
mV
Output Signal
Current
Current
Description
Range
-40½+1700℃
-40½+1700℃
-150½+1370℃
-80½+900℃
-160½+390℃
320½+1820℃
-80½+700℃
-60½+60mV
4½20mA
0½20mA
Minimum range
600℃
600℃
120℃
100℃
100℃
780℃
500℃
10mV
ELECTRICAL CHARACTERISTICS
Power Supply
Power Supply
Power Consumption
Parameter
Power Protection
Input Signal
Hazardous Area
Cold junction Compensation
(Every 20°C error of 1°C)
Compensation mode: Internal compensation
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MORNSUN
TCx00PI-EX
2013.03.22-A/0
Page 1 of 4
18~36VDC (Typ: 24VDC)
About 2.0W
Reverse protection
See product overview
Compensation range: -25 ~ +75°C
Output Signal
Load
Safe Area
Communication Interface
Communication
Protocol
See product overview
≤500Ω
(@maximum output current)
≥100kΩ
(@maximum output voltage)
RS485
Refer to
”MORNSUN
Science and Technology Modbus Protocol Rule”
TRANSMISSION CHARACTERISTICS
Zero Offset
Gain Error
Accuracy
Temperature Drift
0.1%F.S.
0.1%F.S.
0.1%F.S.
0.0035%F.S./°C (-25 ~ +71°C)
ISOLATION CHARACTERISTICS
Galvanic isolation
2.5kVAC between safe area and hazardous area
(Tested for 1 minute and leakage current
<1mA
)
1.5KVDC between power supply and output
(Tested for 1 minute)
EN6126
EMC
SURGE RESIST
Maximum operation voltage
Rated discharge current
Maximum discharge current
Standard
30VDC
5KA (Line-to-ground, line-to-line)
10KA (Line-to-ground)
GB18802. 21-2004
ELECTROMAGNETIC COMPATIBILITY
Standard
ESD
Pulse group
Surge
RF
GB/T 18268 (IEC61326-1)
Air discharge 8KV(Level 4)
4KV (Power supply-to-ground);
2KV (Signal-to-ground, Level 4)
4KV (Line-to-ground);
2KV (line-to-line, Level 4)
10V/m(Level 3)
STANDARDS & CERTIFICATES
Explosion protection Certificate mark
Explosion protection certificate parameters
Explosion protection certificate agency
Explosion qualified NO.
[Exia]IIC
Between the pin 11 and 12:
Um=250VAC/DC
Uo=10.5VDC
Io=5.3mA
Po=14mW
Co=1.68µF
Lo=1000mH
NATIONAL QUALITY SUPERVISION AND TEST CENTRE FOR EXPLOSION PROTECTED
ELECTRICAL PRODUCTS
CNEx091824
OTHER CHARACTERISTICS
Lower limit alarm
Upper limit alarm
Break coupling alarm
Ambient temperature
Package
Safety Class
Weight
Note:
1. All specifications measured at TA=25°C, humidity<75%, nominal input voltage and rated output load unless otherwise specified.
2. Only typical models listed, specifications of custom product may be different. Please contact our service people directly for certain conditions.
3. Communication protocol details refer to
”MORNSUN
Science and Technology Modbus Protocol Rule”.
4. The MORNSUN Safety Barrier Configuration software can be downloaded free from the MORNSUN homepage
www.mornsun.cn
or you can contact us to get it.
Below its lower limit of -5°C (temperature signal) or -2mV (mV signal), output current about 3mA (4~20mA) or 21mA
(4~20mA), light
“
L” on
Exceeding its upper limit of +5°C (temperature signal) or +2mV (mV signal), output current about 23mA, light
“
H” on
Break coupling or input signal
≥
70mV, output current about 22mA, light
“O”
on
Operation temperature: -25 ~ +71°C
Transport and Storage temperature: - 50 ~ +105°C
35mm DIN-rail package, hot plug, thickness: 22.5mm, Plastic UL94-V0
IP20(IEC60529 / EN60529)
About 123g
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MORNSUN
TCx00PI-EX
2013.03.22-A/0
Page 2 of 4
CONNECTION
1. Removable terminal;
2
2
2. Cross section area of wiring: 0.5mm ~2.5 mm
3. The length of bare wire is about 8mm, locked up by the M3 bolt.
Application about Surge Protector
Connect the ground of protected equipment or case, and ground of surge protectors directly, and connecting wire is as short as possible. Single
point grounding can make surge protectors avoid high-voltage between surge protectors and the ground, which makes protection more effectively.
Selection guidelines for intrinsically safety explosion protection system
1. The explosion protection grade of the barrier must be not less than that of intrinsically safety explosion protection device in spot.
2. Take in consideration of hazardous end output resistance and loop resistance make sure the barrier output voltage meets the minimum operation
voltage requirement of intrinsically safety device in spot.
3. The safety parameters about intrinsically safety end meets:
Uo
≤
UI, Io
≤
Iin, Po
≤
Pin
Co
≥
Cin, Lo
≥
Lin
4. Select suitable safety barrier which matches the intrinsically safety device in spot according to the power polarity, signal type and transmission
mode about the device.
5. Much more protection is required, which can avoid the influence of the leakage current generated by safety barrier on intrinsically safety device in
spot.
Operation notes
1. Please read the user manual carefully before using. If any questions please contact our technical support department.
2. Please do not use this product in hazardous area.
3. Power supply of this product should be 24VDC. 220VAC is prohibited.
To avoid explosion protection function invalid or any failure, disassembling the product is forbidden.
APPLICATION CIRCUIT DIAGRAM &
PIN DESCRIPTION
Hazardous-area
Safe-area
Hazardous-area
Safe-area
485B
485A
R
L
4/ 0~ 20mA
11
+
1
485B
mV
1
11
+
12
-
mV
12
-
2
13
2
485A
13
+
3
-
4
R
L
14
15
+
3
4/0~ 20mA
14
15
-
16
+
7
-
+
5
-
6
8
R
L
4/ 0~ 20mA
4
16
+
5
-
6
18~36V DC
18~36V DC
TC100PI-EX-SP
TC600PI-EX-SP
INSTALLATION & DISASSEMBLY
Installation
DIN35mm standard rail installation:
1.Insert the top of the instrument card in the rail;
2.Push the bottom of the instrument into the rail.
Disassembly
1. Use a screwdriver (Width of edge
≤
6mm), cut in the metal card lock
from the underside;
2. Boost up the screwdriver and prize the metal card lock downwards;
3. Pull the instrument out of the rail.
3
1
2
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