Power Cables
Applications
Tyco Electronics offers a range of flexible Raychem
power cables that are insulated and jacketed using
materials that provide improved performance over
other materials, such as CSP/EPR, silicone, or
PCP/Butyl. Four different types of cable are available:
Type TR
is a general purpose, single-wall, 125°C
construction normally specified for use inside cabinets
in protected areas.
Type ZHI
is a halogen-free 105°C cable with good oil
resistance. It is particularly suitable for use in offshore,
ship, and mass transit applications where low-fire-
hazard performance is required. Refer to Raychem
specification WCD 2015.
Type FTR
is a dual-wall, 125°C, diesel-oil-resistant
cable originally developed for tank engine
compartment applications. It meets the German
BWB VG 95218 specification. Refer to Raychem
specification WCD 2002.
Type AFR
is a 105°C, single-extrusion, abrasion-
resistant, flame- and fuel-resistant, radiation-
crosslinked polyolefin.
Each offers particular advantages for specific
applications and each is also available in
multiconductor constructions and screened and
jacketed versions. Cables offer size and weight savings,
good resistance to abrasion and cut-through, and the
ability to operate in difficult environments.
Features and benefits
Choice of jacket materials.
–55°C to 125°C.
Size and weight savings.
Excellent flexibility.
Resistance to solvents and chemicals.
Available in:
Americas
Europe
Asia Pacific
9-106 Wire and Cable
Fax-on-demand
US only
(800) 260-9099
Outside US
(650) 257-2301
Visit our website at www.tycoelectronics.com
Specifications/approvals*
Series
Agency
TR
ZHI
FTR
AFR
UL style 3496
Military
Def. Stan. 61-12 Part 31 (jacket material)
BWB VG 95218 Types G, H, and K
Raychem
WCD 2003, WCD 51/160
WCD 2015
WCD 2002
WCD 2011, WCD 51/160
*See specifications listed for details of performance.
Conductors (tinned soft copper)
Stranding
IEC Class 5
Conductor size
Nom. dia.
2
mm
no. x mm
(mm/in)
1.5
2.5
4.0
6.0
10.0
16.0
25.0
35.0
50.0
70.0
95.0
120.0
150.0
185.0
240.0
300.0
400.0
30 x 0.25
50 x 0.25
56 x 0.30
84 x 0.30
80 x 0.40
126 x 0.40
196 x 0.40
276 x 0.40
396 x 0.40
360 x 0.50
475 x 0.50
608 x 0.50
777 x 0.50
925 x 0.50
1221 x 0.50
1554 x 0.50
2035 x 0.50
1.49
1.90
2.49
3.00
4.60
5.70
7.10
8.50
(.05)
(.07)
(.10)
(.12)
(.18)
(.22)
(.28)
(.33)
IEC Class 6
no. x mm
85 x 0.15
140 x 0.15
228 x 0.15
189 x 0.20
324 x 0.20
513 x 0.20
783 x 0.20
1107 x 0.20
702 x 0.30
999 x 0.30
1332 x 0.30
1702 x 0.30
2109 x 0.30
2590 x 0.30
Max. resistance at 20°C in Ω/km (Ω/1000
ft)
Nom. dia.
(mm/in)
1.53
2.40
2.90
3.60
4.55
5.50
7.30
8.55
(.06)
(.09)
(.11)
(.14)
(.18)
(.22)
(.29)
(.34)
Class 5/6
13.20
(4.02)
7.82
4.85
3.23
1.88
1.19
0.78
0.55
0.39
0.27
0.20
0.15
0.13
0.10
0.08
0.06
0.05
(2.38)
(1.48)
(0.98)
(0.57)
(0.36)
(0.24)
(0.17)
(0.12)
(0.08)
(0.06)
(0.05)
(0.04)
(0.030)
(0.024)
(0.018)
(0.015)
10.30
(.41)
12.40
(.49)
14.50
(.57)
16.00
(.63)
18.00
(.71)
20.00
(.79)
23.00
(.91)
26.00
(1.0)
30.00
(1.2)
10.15
(.40)
12.00
(.47)
14.05
(.55)
16.30
(.64)
17.40
(.68)
20.00
(.79)
Note:
Types TR and FTR use IEC Class 6 conductors.
Types ZHI and AFR use IEC Class 5 conductors.
Users should independently evaluate the suitability of the product for their application.
Before ordering check with factory for most current data.
Wire and Cable 9-107
Power Cables
(cont’d.)
Materials performance summary
Tensile
strength
Material
N/mm
2
typical
TR
ZHI
FTR
AFR
20
9
18
18
Abrasion
resistance
Excellent
Good
Good
Excellent
Cut through
Good
Very Good
Good
Very Good
Temperature
rating °C
10000 h
125
105
125
105
Preferred
color
Black
Black
Black
Grey
Note: Where a higher operating temperature is required, Raychem SPEC 55 provides outstanding performance up to 200°C continuous operating temperature. For these or other
special applications, please contact Tyco Electronics.
Table 1. Nominal diameters and maximum weights
Cable type
TR 16
Conductor
Nom. OD
Max. weight in
size (mm
2
)
Part no.
in mm
(in)
kg/km
(lb/1000 ft)
1.5
2.5
4.0
6.0
10.0
16.0
25.0
35.0
50.0
70.0
95.0
120.0
150.0
185.0
240.0
300.0
400.0
TR 16 -2.5
-4
-6
-10
-16
-25
-35
-50
-70
-95
3.9
4.5
5.2
6.2
7.4
9.3
(.15)
(.17)
(.20)
(.24)
(.29)
(.37)
34.0
51.0
73.0
117.0
182.0
274.0
383.0
542.0
765.0
(22.8)
(34.2)
(48.9)
(78.4)
(121.9)
(183.6)
(256.6)
(363.1)
(512.6)
FTR 16
Part no.
Nom. OD
in mm
(in)
Max. weight in
kg/km
(lb/1000 ft)
FTR 16 -4
-6
-10
-16
-25
-35
-50
-70
-95
-120
5.6
6.3
7.5
8.8
(.22)
(.25)
(.29)
(.35)
69.0
94.0
147.0
220.0
323.0
444.0
619.0
861.0
(46.2)
(63.0)
(98.5)
(147.4)
(216.4)
(297.5)
(414.7)
(576.9)
10.7
(.42)
12.1
(.48)
14.0
(.55)
16.2
(.64)
18.8
(.74)
21.3
(.84)
10.6
(.42)
12.5
(.49)
14.6
(.57)
17.0
(.67)
1020.0
(683.4)
1148.0
(769.2)
1484.0
(994.3)
9-108 Wire and Cable
Fax-on-demand
US only
(800) 260-9099
Outside US
(650) 257-2301
Visit our website at www.tycoelectronics.com
Table 2. Nominal diameters and maximum weights
Cable type
ZHI 15
Conductor
Nom. OD
Max. weight in
size (mm
2
)
Part no. in
mm
(in)
kg/km
(lb/1000 ft)
1.5
2.5
4.0
6.0
10.0
16.0
25.0
35.0
50.0
70.0
95.0
120.0
150.0
185.0
240.0
300.0
400.0
ZHI 15 -1.5
-2.5
-4
-6
-10
-16
-25
-35
-50
-70
-95
-120
-150
-185
-240
-300
-400
4.09
4.69
5.49
6.16
8.20
9.30
10.90
12.30
14.70
16.80
19.10
21.00
23.00
25.60
28.60
32.00
36.40
(.16)
(.18)
(.22)
(.24)
(.32)
(.37)
(.43)
(.48)
(.58)
(.66)
(.75)
(.83)
(.91)
(1.01)
(1.13)
(1.26)
(1.43)
33.5
48.8
72.1
99.8
159.0
223.0
331.0
448.0
631.0
852.0
1108.0
1438.0
1748.0
2088.0
2705.0
3363.0
4396.0
(22.4)
(32.7)
(48.3)
(66.9)
(106.5)
(149.4)
(221.8)
(300.2)
(422.8)
(570.8)
(742.4)
(963.5)
(1171.2)
(1399.0)
(1812.4)
(2253.2)
(2945.3)
AFR 35
Part no.
AFR 35 -1.5
-2.5
-4
-6
-10
-16
-25
-35
-50
-70
-95
-120
-150
-185
-240
-300
-400
Nom. OD
in mm
(in)
2.8
3.9
4.8
6.2
7.0
8.1
10.3
11.7
13.7
16.0
18.5
20.4
22.6
24.8
27.8
32.0
36.0
(.11)
(.15)
(.19)
(.24)
(.28)
(.32)
(.41)
(.46)
(.54)
(.63)
(.73)
(.80)
(.89)
(.98)
(1.1)
(1.2)
(1.4)
Max. weight in
kg/km
(lb/1000 ft)
31.0
42.0
61.0
92.0
143.0
211.0
333.0
452.0
634.0
885.0
1165.0
1480.0
1825.0
2215.0
2875.0
3645.0
4730.0
(20.8)
(28.1)
(40.9)
(61.6)
(95.8)
(141.1)
(223.1)
(302.8)
(424.8)
(593.0)
(780.6)
(991.6)
(1222.8)
(1484.1)
(1926.3)
(2442.2)
(3169.1)
Part numbering system
XXX XX - XX - X
Standard colors
0 = Black 8 = Gray
Conductor cross section
(1.5 to 400 mm2)
Conductor type
5 = IEC Class 5 - Flexible
Voltage rating
1 = 600/1000 V
3 = 1900/3300 V
Insulating type
TR
FTR
ZHI
AF
6 = IEC Class 6 - Very flexible
Users should independently evaluate the suitability of the product for their application.
Before ordering check with factory for most current data.
Wire and Cable 9-109
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