Wire Termination to Pin/Post/Tab
SolderSleeve Discrete Wire Terminators
Product Facts
I
Transparent polyvinylidene
fluoride or polyolefin
insulation sleeve provides
encapsulation,
inspectability, strain relief,
and insulation
I
Prefluxed solder preform
offers a controlled soldering
process
I
One-piece design means
easy installation and low
installed cost
I
Optional tape carrier
provides convenience and
ease of installation
I
UL and CUL
Recognized
R
Applications
Used for terminating wires
to component terminals,
such as motor tabs, con-
nector pins, and switch
terminals.
Product selection process
1. Determine the application
operating temperature.
2. From the Product Options
table on the next page,
select the product series
appropriate for the appli-
cation, based on the tem-
perature required.
3. Determine your compo-
nent connection point
type (pin, post, or tab)
and dimensions.
4. Determine your wire
gauge.
5. Optional: Select tape
carrier center-to-center
spacing (D-71X series
only). This should match
center spacing of com-
ponent terminals.
6. Select part number from
the appropriate table:
I
Installation
For proper installation of
these devices, the correct
heating tool and reflector
attachment must be used.
Either of the following
Raychem heating tools are
recommended:
I
I
HL1802E
AA-400 Super Heater
For CWT series
(applications with low-
temperature wires—
below 125°C [257°F]),
use Table A.
For D-129/141/71X
series (applications with
wires rated higher than
125°C [257°F]), use
Table B.
I
Refer to Raychem installa-
tion procedure RCPS 200-
12 (for D-129, D-141, D-71X)
or RPIP 824-00 (for CWT)
for detailed instructions and
recommended reflector
attachment.
You will find ordering infor-
mation for these tools see
section 10.
8
Electrical Interconnect Products
Available in:
Americas
Europe
Asia Pacific
I
I
I
8-39
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Wire Termination to Pin/Post/Tab
SolderSleeve Discrete Wire Terminators
(Continued)
Product Options
Product Series
CWT
D-129, D-141, D-71X
Note:
Max. Operating Temperature
125°C [257°F]
150°C [302°F]
Min. Wire Temperature Rating
85°C [185°F]
125°C [257°F]
Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F].
Consult Tyco Electronics for details.
Table A. CWT Series
(125°C [257°F] rated)
Connection-point
Type and Size
Terminal Dimensions
Wire AWG/mm
2
Part No.
W
W = up to 0.63 [.025]
24 [0.24]
20 [0.61]
24 [0.24]
22 [0.38]
20 [0.61]
CWT-1501
CWT-1502
CWT-1501
CWT-1502
CWT-1503
pin
W = 0.63 [.025] to
0.89 [0.035]
W
W = 0.89 [0.035] to
1.14 [.045]
24–22 [0.24–0.38]
20–18 [0.61–0.95]
CWT-1502
CWT-1503
post
W = 1.14 [.045] to
1.52 [.060]
24–22 [0.24–0.38]
20–18 [0.61–0.95]
CWT-1503
CWT-1504
W = up to1.52 [.060]
W = 1.27 [.050] to
2.28 [.090]
W
24–20 [0.24–0.61]
CWT-1501
24-18 [0.24–0.95]
CWT-1502
W = 1.77 [.070] to
2.79 [.110]
tab
24-18 [0.24–0.95]
CWT-1503
W = 2.54 [.100] to
3.80 [.150]
W = 2.28 [.090] to
4.70 [.187]
24-18 [0.24–0.95]
CWT-1504
22-16 [0.38–1.21]
CWT-1505
8-40
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Wire Termination to Pin/Post/Tab
SolderSleeve Discrete Wire Terminators
(Continued)
Table B. D-129/141/71X Series
(up to 150°C [302°F] rated)
Connection-point
Type and Size
Terminal
Dimensions
W
W = up to 0.61 [.024]
Wire
AWG
30–26
24–22
W = 0.63 [.025] to
0.81 [.032]
W = 0.76 [.030] to
1.27 [.050]
W = up to 1.52 [.060]
W = 1.27 [.050] to
2.28 [.090]
W = 2.28 [.090] to
3.55 [.140]
20
mm
2
[0.05–0.15]
[0.24–0.38]
[0.61]
Tape Carrier Spacing of Sleeves (Center-to-Center)
1.27
2.54
3.17
None
[0.050]
[0.100]
[0.125]
D-141-30
D-141-07
D-141-31
D-713-03
—
—
—
D-711-00
D-711-04
—
—
D-711-07
4.0
[0.156]
—
—
D-711-08
pin
W
24–20
[0.24–0.61]
D-141-56
—
—
—
—
post
W
24–20
[0.24–0.61]
D-129-05
—
D-714-01
—
—
24–20
24–20
[0.24–0.61]
[0.24–0.61]
D-129-03
D-129-0043
—
—
—
—
—
—
D-714-00
—
tab
For Fine Wire Terminations
0.15 mm
2
(26 AWG) and
Smaller*
Part
No.*
D-110-0062
D-110-0217
D-141-13
D-141-22
D-141-30
Inside Diameter
As Supplied**
1.0 [0.040]
1.0 [0.040]
0.75 x 1.65 [0.030 X 0.065]
0.75 x 1.65 [0.030 X 0.065]
0.75 x 1.65 [0.030 X 0.065]
Fully
Recovered†
0.6 [0.025]
0.6 [0.025]
0.75 [0.030]
0.75 [0.030]
0.75 [0.030]
Length††
16.0 [0.630]
9.0 [0.360]
4.7 [0.185]
6.0 [0.240]
9.5 [0.375]
8
Electrical Interconnect Products
Note:
Micro SolderSleeve terminators are used for attaching leads smaller than 26 AWG (0.15 mm
2
) to terminals less
than 0.6 [.025] wide.
*The D-110 series sleeves are primarily for single wire terminations and do not have a wire stop. The D-141 series will
accept either one or two wires; the parts have a built-in wire stop that will locate the wire approximately 0.76 [0.03]
from bottom of terminal.
**Minimum. Wire insulation must be smaller than this. When using the D-141 parts for two-wire terminations, the com-
bined wire insulation diameters must be less than 1.5 [.060].
†Maximum. The combination of conductor diameter and terminal width and the wire insulation must be greater than
this.
††The terminal length should be at least 1.2 [0.05] shorter than this. The wire strip length must be adjusted so that,
when terminated, the exposed conductor is covered by the sleeve.
8-41
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Wire Termination to Pin/Post/Tab
SolderSleeve Discrete Wire Terminators
(Continued)
Product Characteristics
Material
Insulation [D-129, D-141, D-71X]
Insulation [CWT]
Solder and flux [D-129, D-141, D-71X]
Solder and flux [CWT]
Typical Performance
Voltage drop
Tensile strength
Dielectric strength
Temperature rating [CWT]
Temperature rating [D-129, D-141, D-71X]
Insulation resistance
Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride
Radiation-crosslinked, heat-shrinkable polyolefin
Solder: Sn63 Pb37
Flux: ROL1 per ANSI -J - 004 [RMA flux]
Solder: Sn50 Pb32 Cd 18
Flux: ROM1 per ANSI -J - 004 [RA flux]
2.0 mV
Exceeds strength of conductor
2.0 kV
-55°C to 125°C [-67°F to 257°F]
-55°C to 150°C [-67°F to 302°F]
1000 megohms
Specifications/Approvals
Series
CWT
D-129, D-141
Agency
UL and CUL E87681
UL and CUL E87681
Raychem
D-5023
RT-1404
8-42
Catalog 1654025
Revised 12-04
www.tycoelectronics.com
Dimensions are in millimeters
and inches unless otherwise
specified. Values in brackets
are U.S. equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
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