Methode P5015
All Plastic Connectors
and Cable Assemblies
Methode Plastic 5015s are designed and manufactured
to intermate with MIL-C-5015 metal connectors. Ex-
ceptional impact and corrosion resistance coupled with
liquid tight sealing capabilities make them an excellent
choice for harsh environmental applications. These
connectors are designed to comply with UL, CSA and
NEMA standards and are available in Super Tough
Nylon as well as other materials for specific applica-
tions.
Design/Performance Features
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All molded nylon hardware will withstand the most
dynamic applications.
Interchangeable/intermatable with MIL-C-5015 type
aluminum connectors.
Available in molded cable assemblies that offer
superior environmental protection in demanding
applications.
Receptacles are supplied factory prewired.
Contacts are screw machined brass with bright silver
or optional gold plating.
Standard MIL-C-5015 contact insert configurations
are available, as well as high density arrays, suitable
for electronic applications.
P5015 Applications
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Automotive assembly robotics
Sensors and relays
Test, measurement and monitoring equipment
Instrumental and control
Hydraulic controls
Solenoid valves
Heavy industrial applications
Electrical welder controls
PLUG
SIZE
A
10SL
14S
16S
18
20
.500
.937
1.093
1.312
1.437
B
.830
1.062
1.188
1.340
1.464
C
2.20
2.20
2.50
2.20
2.20
D
.940
1.150
1.150
1.200
1.200
E
.562
.562
.562
.750
.750
F
.065
.065
.065
.150
.150
RECEPTACLE
G
1.000 SQ FL
1.188 SQ FL
1.281 SQ FL
1.375 SQ FL
1.500 SQ FL
H (THRD)
5/8-24 UNEF-2A
7/8-20 UNEF-2A
1-20 UNEF-2A
1-1/8-18 UNEF-2A
1-1/4-18 UNEF-2A
Methode P5015
All Plastic Connectors
and Cable Assemblies
Engineering Data and Specifications
Electrical
Contact Size Rating
#16 (.062)
9 amps
#12 (.093)
15 amps
Recommended Wire Gauge
max 16 AWG, min. 20 AWG
max 12 AWG, min. 20 AWG
Materials
Boot Overmold:
Polypropylene
Coupling Ring:
Molded in Super Tough glass-filled
nylon
Hex Nut:
Molded in Super Tough glass-filled nylon
Contacts:
Screwed machined from solid brass
Contact Plating:
Silver over copper (standard) or
optional gold over nickel
Conductor:
OVC (standard) or per customer
specification
Voltage Rating:
600 VRMS, sea level
Contact Resistance:
Ratings apply where connector is
not disengaged under load. Raised barriers between
contact increase effective creep path.
Mechanical
Durability:
Minimum 300 mate/unmate cycles without
mechanical or electrical failure.
Vibration:
Meets or exceeds MIL-C-5105 specification
Contacts:
Socket contacts designed to prevent entry of
an oversize probe.
Coupling Ring:
Threaded coupling ring is designed
with a thread relief to force contact engagement with
mating part before threading can start
Wire Termination:
Crimp method or solder connection
Environmental
Temperature:
Humidity exposure +70°C @ 90 RH,
-40°C; 2 hour soak, 10 cycles; 30 minute ramp time
Moisture Seals:
No ingress of water into contact areas
of fully mated and locked connector pair when a water
spray (rain simulation) is directed at the assembly for
30 minutes. Optimum resistance is provided by the
molded-on cable construction.
Corrosion Resistance:
No damage to assembly when
subjected to a 96 hour salt spray per ASTM B117-90.
(Applies to connectors with gold plated contacts).
Molded nylon housings and hardware are inert to
environmental contaminants.
Chemical Resistance:
Connections are impervious to
gasoline, transmission and brake fluids, industrial oils,
lubricants, and corrosive agriculture chemicals.
PART NUMBERING SYSTEM
P 3106 A 10SL3 S XXX
CABLE LENGTH (INCHES)
CONTACT DESIGNATION
P = PIN
S = SOCKET
INSERT
CONSISTS OF SHELL SIZE AND
CONFIGURATION
SHELL TYPE
3106A = STRAIGHT PLUG*
3102A = BOX RECEPTACLE
3101A = CABLE RECEPTACLE*
*NO ADDITIONAL CABLE CLAMPS REQUIRED
Technical Components
7401 West Wilson Avenue • Chicago, IL 60706
Telephone: 708.867-6777 • Fax: 708.867-5254
Web Page: www.methode.com
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