P
ower
C
onnection
S
ystems
POWER CONNECTION SYSTEMS
FOR
A.C. / D.C. INPUT
Positronic Industries
connectpositronic.com
A.C. / D.C. INPUT CONNECTOR
* Hot Plug Capability
*Screw Termination Contacts
* Size 12 Power Contacts
* Large Surface Area Mating System
* Contact Current Rating to 40 Amperes
* Sequential Mating Options
* Discriminating Locking System
TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
Glass-filled polyester, UL 94V-0.
Contact technical sales for availability
of high temperature insulator material.
Precision machined copper alloy with
gold flash over nickel, or 0.000030 inch
[0.75µ] gold over nickel, or 0.000050
[1.27µ] gold over nickel. Solder coated
terminations optional.
Glass-filled polyester, UL 94V-0.
Brass, tin plate.
Spring tempered copper alloy, tin plate.
Steel, zinc plate.
MECHANICAL CHARACTERISTICS
(continued)
:
Removable Contact
Retention in Insulator:
Fixed Contacts:
20 lbs. [89N] per IEC 512-8, test 15a.
Printed board terminations, both
straight and right angle. Female
contact features “Closed Entry” design
for highest reliability. 0.094 [2.39]
diameter male contact.
10 lbs. [44N], minimum.
260˚C [500˚F] for 10 seconds duration
per IEC 512-6, test 12e, 25 watt
soldering iron.
Crimp removable contacts and solder
cup removable contacts for wire size
12 AWG [4.0 mm
2
]. Straight and right
angle solder printed board mount,
0.090 [2.29] tail diameter. Compliant
termination press-fit.
Cable to cable, cable to printed board,
cable to panel mount, and printed
board to printed board.
Male contacts can provide two mating
lengths.
Insulators provide locking between
cable to cable, cable to printed board,
and cable to panel mount applications.
Provided in insulator design.
Rapid installation push-on fasteners.
500 operations
S
Contacts:
Hood:
Mounting Bracket:
Push-on Fastener:
Mounting Screw:
Fixed Contact
Retention in Insulator:
Resistance to Soldering
Iron Heat:
ELECTRICAL CHARACTERISTICS:
CONTACT CURRENT RATING:
Standard Contact Material: 40 amperes. See page 47 for details.
High Conductivity
Contact Material:
55 amperes. See page 47 for details.
INITIAL CONTACT RESISTANCE:
Standard Contact Material: 0.001 ohms max. per IEC 512-2,
Test 2b.
High Conductivity
Contact Material:
0.00037 ohms max. per IEC 512-2,
Test 2b.
Insulation Resistance:
5 G ohms per IEC 512-2, test 3a.
Voltage Proof:
3,750 V r.m.s. per IEC 512-2,
test 4a, method A.
Clearance and
Creepage Distance:
0.125 [3.18] minimum
Working Voltage:
1,250 V. r.m.s.
Hot Pluggable [50
couplings per UL 1977
paragraph 15]:
Contact technical sales
Working Temperature:
-55˚C to +125˚C
Contact technical sales for availability
of high temperature insulator material.
Contact Terminations:
Connection Systems:
Sequential Mating
Systems:
Locking System:
Polarization:
Mounting to P.C. Board:
Mechanical Operations:
R
O
NIC
INDU
TR
MECHANICAL CHARACTERISTICS:
Removable Contacts:
Rear insertion/ front release. Female
contact features “Closed Entry” design
for highest reliability. 0.094 [2.39]
diameter male contact.
Di
rec
tive
2002
/9
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
5/
EC
RoHS
Compliant
POS
For RoHS options
see page 60.
•
46
A.C. / D.C. INPUT OPTIONS
IT
IES
•
pe
U
rE
TEMPERATURE RISE CURVE
Positronic Industries
connectpositronic.com
P
ower
C
onnection
S
ystems
System 5
Cable to Right
Angle Board
Mount
CONNECTION SYSTEMS
System 1
Mother Board -
Daughter Board
System 2
Side to Side
Board Mounting
System 4
Sandwich Board
Mounting
System 6
Cable to Straight
Board Mount
System 7
Cable to Cable
System 8
Panel Mounting
to Cable
System 9
Cable Connector with
Cable Adapter
TEMPERATURE RISE CURVE
STANDARD CONTACT MATERIALS
CONNECTORS WITH PLB PREFIX
TEMPERATURE RISE CURVE
HIGH CONDUCTIVITY CONTACT MATERIALS
CONNECTORS WITH PLBH PREFIX
OR “S” SUFFIX ON CRIMP CONTACTS
Rated Current (Amps)
A.C. / D.C. INPUT OPTIONS
47
Temperature Rise (˚C)
Standard contact material curve was developed using PLB3W3M4BN0A1
and PLB3W3F300A1 connectors. High conductivity contact material curve
was developed using PLBH3W3M9300A1 and PLBH3W3F9300A1 connec-
tors. Both tests were conducted using 12 AWG wire. All contacts under load.
Tested per IEC Publication 512-3, Test 5a.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
Rated Current (Amps)
Temperature Rise (˚C)
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