0638235470 datasheet, PDF - EEWORLD Datasheet

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0638235470: DescriptionTYPE Application Tooling Specification Sheet; File Size347KB，6 Pages; ManufacturerMolex; Websitehttps://www.molex.com/molex/home

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0638235470 Overview

TYPE Application Tooling Specification Sheet

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Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals

Modular Crimp Head

Order No. 63823-5470

FEATURES

Application Tooling

Specification Sheet

TYPE 4A

Hand Crimp Tool

Order No. 63823-5400

A full cycle ratcheting hand tool ensures complete crimps

Ergonomically designed soft handles

Precisely designed crimping profiles with simple contact positioning

Easy handling due to outstanding force ratio

Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).

Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V),

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).

SCOPE

Products: 3.96mm (.156”) Pitch Wire-to-Wire and 6.50mm (.256”) Pitch Wire-to-Board Crimp Terminals,

20, 24, and 26 AWG.

Terminal

Series

50598

Terminal Order No.

Reel Form only

Wire Size

Insulation Diameter

Wire Strip Length

AWG mm

In.

0.50

1.50-1.90

.059-.075

50598-8100

0.20

2.20-2.35

.087-.093

0.12

2.10-2.20

.083-.087

2.70-3.30 .106-.130

0.50

1.50-1.90

.059-.075

50600-8100

0.20

2.20-2.35

.087-.093

0.12

2.10-2.20

.083-.087

Customer to cut off terminal from reel: 0.25mm (.010”) maximum Cut-off Tab.

See crimp specification for the individual Insulation Diameter.

BEND UP

50600

DEFINITION OF TERMS

BELL MOUTH

BRUSH

INSULATION

CRIMP

▲SEE

NOTE

SEAM

ROLLING

STRIP

LENGTH

CUT-OFF TAB

CONDUCTOR

COND.CRIMP

CRIMP

HEIGHT

TWISTING

BEND

DOWN

This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.

Doc No: ATS-6382354HM

Revision: B

Release Date: 06-23-10

Revision Date: 10-13-10

UNCONTROLLED COPY

Page 1 of 6

Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals

5. Close the tool until the ratchet releases, the tool handles will then spring open.

6. Lift the wire stop blade up if it is still in down position.

7. Carefully remove the crimped terminal.

Note:

The tamper proof ratchet action will not release the tool until it has been fully closed.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs

cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight

automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position,

Do Not

force the handles open or

closed.

The tool will open easily by lifting the ratchet release lever. See Figure 6.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION:

Repetitive use of this tool should be avoided.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is

NOT

intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Doc No: ATS-6382354HM

Revision: B

Release Date: 06-23-10

Revision Date: 10-13-10

UNCONTROLLED COPY

Page 3 of 6

Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION:

Molex crimp specifications are valid only when used with Molex terminals and tooling.

Applications for the Modular Crimp Head

WARNING:

NEVER

operate, service, install, or adjust this Modular Crimp Head without proper instruction

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.

See Chart below for the correct Manual or Specification Sheet.

WARNING:

NEVER

install tooling or service this tool while it is into any power source. Disconnect the

power by unplugging or turn off the Actuator from its power source.

CAUTION:

Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION:

Wear safety glasses when operating or serving this tool.

Doc No: ATS-6382354HM

Revision: B

Release Date: 06-23-10

Revision Date: 10-13-10

UNCONTROLLED COPY

Page 4 of 6

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