ALS42 Series
•
•
•
•
•
105°C
RoHS
Compliant
Case Sizes and Terminals for the Asian Market
Long Life, 9000 hours at 105°C (Ur, Ir applied)
High ripple current
Excellent surge voltage capability
Optimized designs available on request
AppLICATIOn
BASIC dESIgn
The ALS42/43 series of screw terminal
capacitors feature the same high ripple
currents and long life characteristics as the
ALS32/33 series but can operate at higher
temperatures. They are similarly suited for
high reliability and long life applications
Smoothing, energy storage, or pulse opera-
tion in telecommunication demanding power
supplies, process control, AC-motor control,
traction and welding.
such as frequency converters, UPS
systems and switch mode power supplies,
but the extended temperature range
allows increased ripple currents at lower
temperatures.
SpECIfICATIOn
Standards
Capacitance range
Capacitance tolerance
Rated voltage U
R
Surge voltage U
S
IEC 60384-4 Long Life Grade 40/105/56,
1000 – 15000 µF
–20 to +20%
350 – 450 VDC
1.10 x U
R
(for U
R
> 350 VDC)
Test Condition:
< 30s surge, 1000 cycles @ 105°C
Surge voltage U
SS
(Short duration)
U
R
350
400
415
450
U
SS
500
520
530
550
Test Condition:
< 500ms surge, 100 cycles @ 20°C
Leakage current I
L
Operational life time
+105°C, U
R
, I
R
= 0.003 x C
R
x U
R
(µA) or 6mA whichever
is the smaller. Note, C
R
is in µF.
Can Diameter
36
51
63.5
77, 90
Can Diameter
36
51
63.5
77, 90
Test Condition:
U
R
, 5mins., 20°C
End of Life requirement:
6000 hrs
7000 hrs
8000 hrs
9000 hrs
10000 hrs
11000 hrs
13000 hrs
15000 hrs
∆C/C
ESR
I
L
< ±10%
< 2 x initial ESR value
< initial specified limit
+105°C, U
R
Shelf Life
Temperature range
2000 hrs at 0V +85°C, or 30000 hrs at 0V +40°C
–40 to +105°C (Operating) -55°C to +105°C (Storage)
ALS42 105°C
SpECIfICATIOn
Terminal styles A
DT
Safety Vent
Terminal styles A (ø36mm only), C
DT
“+” SIGN
T (measured
from deck
surface)
Insulating Disk
Z
S
V
TD
L
Lt
H
S
ØD
M
V
TD
fig. 1
fig. 2
ALS42
Clamp Mounting
ALS43
Stud Mounting
Terminals options
Terminal
Style
A
A
C
Case diameter Thread
Availability
35 mm only
M5
51, 63.5, 76 & 90 mm M5
63.5, 76 & 90 mm
M6
Height
T mm ±0.8
7.14
5.5
5.5
diameter
dT mm ±0.5
8
13
13
flats
Z mm
-
10
-
Thread depth drawing
Td mm (min.)
10
10
10
Fig.2
Fig.1
Fig.2
Terminations
Aluminium inserts with M5 threads as standard, max. torque 2NM. Optional M6 threaded inserts have a max. torque 4NM. Max.
torque for stud mounting M8:4NM and M12:8NM.
dimensions table ALS42 (sleeved) mm
CASE
d
d
COdE unsleeved sleeved
±0.8
±0.8
D2C
D2L
D3C
D3L
D4C
D4L
D5C
D5L
K2C
K2L
K3C
K3L
K4C
KJA
K4L
K5C
K5L
L3C
L3L
L4C
LJA
L4L
L5C
L5L
L5R
L7L
N3L
N4C
NJA
N4L
N5C
N5L
N5R
N6L
N7L
N8L
Q5R
Q6L
Q7L
Q8L
34.9
34.9
34.9
34.9
34.9
34.9
34.9
34.9
50.8
50.8
50.8
50.8
50.8
50.8
50.8
50.8
50.8
63.5
63.5
63.5
63.5
63.5
63.5
63.5
63.5
63.5
76.2
76.2
76.2
76.2
76.2
76.2
76.2
76.2
76.2
76.2
88.9
88.9
88.9
88.9
35.3
35.3
35.3
35.3
35.3
35.3
35.3
35.3
51.2
51.2
51.2
51.2
51.2
51.2
51.2
51.2
51.2
63.9
63.9
63.9
63.9
63.9
63.9
63.9
63.9
63.9
76.6
76.6
76.6
76.6
76.6
76.6
76.6
76.6
76.6
76.6
90
90
90
90
L
unsleeved
±1.6
54.0
66.7
79.4
92.1
104.8
117.5
130.2
142.9
54.0
66.7
79.4
92.1
104.8
114.3
117.5
130.2
142.9
79.4
92.1
104.8
114.3
117.5
130.2
142.9
149.2
193.7
92.1
104.8
114.3
117.5
130.2
142.9
149.2
168.3
193.7
219.1
149.2
168.3
193.7
219.1
L
sleeved
±1.6
55.1
67.8
80.5
93.2
105.9
118.6
131.3
144.0
55.1
67.8
80.5
93.2
105.9
115.4
118.6
131.3
144.0
80.5
93.2
105.9
115.4
118.6
131.3
144.0
150.4
194.8
93.2
105.9
115.4
118.6
131.3
144.0
150.4
169.4
194.8
220.2
150.4
169.4
194.8
220.2
LT
sleeved
±1
61.5
74.5
87.5
100.5
112.5
125.5
138.5
151.5
60.0
73.0
86.0
98.0
111.0
119.0
124.0
136.0
149.0
84.0
97.0
110.0
119.0
123.0
135.0
148.0
154.0
198.0
97.0
110.0
119.0
123.0
135.0
148.0
154.0
173.0
198.0
224.0
154.0
173.0
198.0
224.0
S
±0.5
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
22.2
22.2
22.2
22.2
22.2
22.2
22.2
22.2
22.2
28.5
28.5
28.5
28.5
28.5
28.5
28.5
28.5
28.5
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
31.8
T
±0.8
7.14
7.14
7.14
7.14
7.14
7.14
7.14
7.14
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
5.5
V
8
8
8
8
8
8
8
8
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7
13.7
15.8
15.8
15.8
15.8
15.8
15.8
15.8
15.8
15.8
19
19
19
19
19
19
19
19
19
19
25
25
25
25
M
H
THREAd
±1
M8
M8
M8
M8
M8
M8
M8
M8
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
M12
12
12
12
12
12
12
12
12
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
MOUnTIng
CLIp
V3/H2/UTE2736
V3/H2/UTE2736
V3/H2/UTE2736
V3/H2/UTE2736
V3/H2/UTE2736
V3/H2/UTE2736
V3/H2/UTE2736
V3/H2/UTE2736
V4/UTE2737
V4/UTE2737
V4/UTE2737
V4/UTE2737
V4/UTE2737
V4/UTE2737
V4/UTE2737
V4/UTE2737
V4/UTE2737
V8
V8
V8
V8
V8
V8
V8
V8
V8
V11
V11
V11
V11
V11
V11
V11
V11
V11
V11
V90
V90
V90
V90
WEIgHT
grams
80
95
115
130
150
165
185
205
165
200
240
275
315
340
350
385
425
370
430
485
535
545
600
660
690
890
615
700
770
780
865
950
990
1115
1280
1450
1360
1520
1870
2000
BHC and Evox Rifa
Electrolytic Capacitors
83
ALS42 105°C
ARTICLE TABLE ALS42 (105°C)
Cap
(µf)
nominal Case Size
mm
d x L
ESR (mW)
at 25°C
120 Hz
20 kHz
Ripple current (A)
at 105°C
120 Hz
20 kHz
Type number
350 VdC (U
R
)
1000
1200
1500
1800
2200
2700
3300
3900
4700
4700
5600
5600
6800
8200
10000
12000
15000
51 x 80
51 x 80
51 x 93
51 x 93
51 x 131
63.5 x 93
63.5 x 115
63.5 x 131
63.5 x 150
77 x 115
63.5 x 194
77 x 131
77 x 150
90 x 150
90 x 150
90 x 194
90 x 220
121
103
81
70
58
48
39
36
31
30
24
28
24
18
16
14
12
78
67
53
46
38
32
26
25
22
21
17
21
18
13
12
10
9
5.0
5.3
6.2
6.6
8.3
9.6
11.2
12.5
13.5
13.5
14.9
15.0
16.5
20.9
21.5
26.5
31.8
9.9
10.1
11.3
11.2
14.8
16.5
18.9
19.7
20.8
20.0
23.4
20.8
22.5
29.5
28.4
35.9
41.3
ALS42A102K3C350
ALS42A122K3C350
ALS42A152K3L350
ALS42A182K3L350
ALS42A222K5C350
ALS42A272L3L350
ALS42A332LJA350
ALS42A392L5C350
ALS42A472L5R350
ALS42A472NJA350
ALS42A562L7L350
ALS42A562N5C350
ALS42A682N5R350
ALS42A822Q5R350
ALS42A103Q5R350
ALS42A123Q7L350
ALS42A153Q8L350
400 VdC (U
R
)
1000
1200
1500
1800
2200
2700
3300
3900
3900
4700
4700
5600
5600
6800
8200
10000
12000
51 x 80
51 x 93
51 x115
51 x 131
63.5 x 93
63.5 x 115
63.5 x 131
63.5 x 150
77 x 115
63.5 x 194
77 x 131
63.5 x 194
77 x 150
90 x 150
90 x 150
90 x 194
90 x 220
103
87
70
59
49
40
33
31
31
25
29
22
24
18
16
14
12
65
55
44
37
31
26
22
21
21
17
20
15
17
12
12
10
9
5.2
5.9
7.1
8.0
9.3
10.8
12.3
13.1
13.1
14.4
14.6
15.2
16.1
20.4
20.9
25.9
30.9
10.1
11.2
13.4
14.8
16.4
18.9
20.0
20.7
19.9
23.1
20.6
23.0
22.3
29.3
28.1
35.8
41.2
ALS42A102K3C400
ALS42A122K3L400
ALS42A152KJA400
ALS42A182K5C400
ALS42A222L3L400
ALS42A272LJA400
ALS42A332L5C400
ALS42A392L5R400
ALS42A392NJA400
ALS42A472L7L400
ALS42A472N5C400
ALS42A562L7L400
ALS42A562N5R400
ALS42A682Q5R400
ALS42A822Q5R400
ALS42A103Q7L400
ALS42A123Q8L400
415 VdC (U
R
)
1000
1200
1500
1800
2200
2700
3900
3900
4700
4700
5600
5600
6800
8200
10000
12000
51 x 80
51 x 93
51 x 115
51 x 131
63.5 x 93
63.5 x 115
63.5 x 150
77 x 115
77 x 131
63.5 x 194
63.5 x 194
77 x 150
90 x 150
90 x 150
90 x 194
90 x 220
98
87
66
56
49
40
29
31
29
24
21
24
18
16
14
12
61
57
42
35
32
27
19
21
20
16
15
17
12
12
10
9
5.3
6.0
7.2
8.2
9.4
11.0
13.7
13.2
14.6
14.7
15.4
16.1
20.4
20.9
25.9
30.9
10.1
10.9
13.5
14.8
16.1
18.6
22.1
19.5
20.6
23.1
22.9
22.3
29.3
28.1
35.8
41.2
ALS42A102K3C415
ALS42A122K3L415
ALS42A152KJA415
ALS42A182K5C415
ALS42A222L3L415
ALS42A272LJA415
ALS42A392L5R415
ALS42A392NJA415
ALS42A472N5C415
ALS42A472L7L415
ALS42A562L7L415
ALS42A562N5R415
ALS42A682Q5R415
ALS42A822Q5R415
ALS42A103Q7L415
ALS42A123Q8L415
Mounting Style 2=plain or 3=stud
Termination Style A,C
**
ALS42 105°C
ARTICLE TABLE ALS42 (105°C)
Cap
(µf)
nominal Case Size
mm
d x L
ESR (mW)
at 25°C
120 Hz
20 kHz
Ripple current (A)
at 105°C
120 Hz
20 kHz
Type number
450 VdC (U
R
)
1000
1200
1500
1800
2200
2700
2700
3300
3300
3900
4700
5600
5600
6800
8200
10000
51 x 93
51 x 115
51 x 131
63.5 x 93
63.5 x 115
63.5 x 131
77 x 115
63.5 x 150
77 x 131
63.5 x 194
77 x 150
77 x 194
90 x 150
90 x 194
90 x 194
90 x 220
89
73
60
51
42
34
36
30
31
25
25
19
20
16
14
12
54
44
37
31
26
21
23
20
20
16
17
13
14
11
10
9
5.8
6.8
7.8
9.0
10.5
12.2
12.3
13.2
14.0
14.2
15.8
19.5
19.8
24.3
25.4
30.4
11.2
13.4
14.8
16.4
18.9
21.5
20.3
22.1
21.4
23.3
22.2
28.3
28.8
36.2
35.7
41.2
ALS42A102K3L450
ALS42A122KJA450
ALS42A152K5C450
ALS42A182L3L450
ALS42A222LJA450
ALS42A272L5C450
ALS42A272NJA450
ALS42A332L5R450
ALS42A332N5C450
ALS42A392L7L450
ALS42A472N5R450
ALS42A562N7L450
ALS42A562Q5R450
ALS42A682Q7L450
ALS42A822Q7L450
ALS42A103Q8L450
Mounting Style 2=plain or 3=stud
Termination Style A,C
**
OpERATIOnAL dATA
Operational Lifetime
Please see separate BHC application
notes TD003 for calculating operational
life expectancy under customer specific
conditions.
RELIABILITy
The failure rate is derived from our periodic
test results. The failure rate (λ
R
) is therefore
only given at test temperature for life tests.
An estimation is also given at 40°C. The
expected failure rate for this capacitor range
is based on our periodic test results for
capacitors with structural similarity. Failure
rate is frequently quoted in FIT (Failures In
Time) where 1 FIT = 1 x 10
-9
failures per hour.
Failure rates include both catastrophic and
parametric failures
T
a
85°C
40°C
Failure rate per hour
220 FIT
10 FIT
MECHAnICAL dATA
Mounting position
The capacitor can be mounted in any
position so long as the safety vent can
operate. It is possible for some electrolyte
to be expelled. As this is a conducting liquid,
suitable precautions should be instigated
by the system designer to avoid secondary
short circuits.
The capacitors are designed to be mounted
in free air and are not suitable for submersion
in liquid.
Vibration
10Hz to 55Hz at 0.75mm or 10g for 3x2hrs
duration. Except 220mm long cans 10Hz
to 55Hz at 0.35mm or 5g for 3x0.5hrs
duration.
Insulating resistance
> 100 Mohms at 100V d.c., across insulating
sleeve.
Voltage proof
> 2500V d.c., across insulating sleeve.
Safety vent
A safety vent for over pressure is featured on
terminal deck. This is in the form of a rubber
plug designed to relieve build up of internal
pressure due to over stress or catastrophic
failure.
BHC and Evox Rifa
Electrolytic Capacitors
85
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