E
Approved
Limited Internal
Ericsson Internal
TABLE OF SPECIFICATION
PRODUCT CONTENTS
No.
1 (1)
(4)
Prepared (also subject responsible if other)
SEC/S Marshall Wang
Checked
BPOW 00201-1/1301 Uen
001 52-EN/LZT 146 384 Uen
Date
Rev
Technical Specification
Reference
May
2013
© Ericsson AB
PKB 4000B
You)
SEC/D (Julia
series
Intermediate Bus Converters
2013-02-07
2009-12-17
Input 36-75 V, Output up to
40
A / 252 W
Key Features
Industry standard low profile Eighth-brick
58.4 x 22.7 x 10.1 mm (2.3 x 0.894 x 0.397 in.)
High efficiency, typ. 95 % at 12 V half load
1500 Vdc input to output isolation
Meets isolation requirements equivalent to basic
insulation according to IEC/EN/UL 60950
More than 3.4 million hours MTBF
EN/LZT 146
384
R4A
D
B
Z
General Characteristics
N+1 parallelable
Input under voltage protection
Over temperature protection
Output over voltage protection
Output short-circuit protection
Remote control
Optional baseplate
Highly automated manufacturing ensures quality
ISO 9001/14001 certified supplier
Safety Approvals
Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Contents
Ordering Information
General Information
Safety Specification
Absolute Maximum Ratings
Electrical Specification
5.0 V, 40 A / 200 W
12.0 V, 20 A / 240 W
13.0 V, 20 A / 252 W
14.0 V, 10 A / 140 W
EMC Specification
Operating Information
Thermal considerations
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
............................................................. 2
............................................................. 2
............................................................. 3
............................................................. 4
PKB 4201B PI ...................................... 5
PKB 4204B PI ...................................... 8
PKB 4207LB PI .................................. 11
PKB 4207KB PI .................................. 14
........................................................... 17
........................................................... 18
........................................................... 19
........................................................... 20
........................................................... 21
........................................................... 24
........................................................... 25
........................................................... 26
E
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
2 (4)
Prepared (also subject responsible if other)
SEC/S Marshall Wang
Checked
BPOW 00201-1/1301 Uen
Date
Rev
Technical Specification
Reference
May
2013
© Ericsson AB
2
PKB 4000B series
Intermediate Bus Converters
2013-02-07
Input 36-75 V, Output up to
40
A / 252 W
Ordering Information
Product program
PKB 4201B PI
PKB 4204B PI
PKB 4207LB PI
PKB 4207KB PI
Output
5 V, 40 A / 200 W
12 V, 20 A / 240 W
13 V, 20 A / 252 W
14 V, 10 A / 140 W
EN/LZT 146
384
R4A
B
Z
MTBF (mean value) for the PKB-B series = 3.4 Mh.
MTBF at 90% confidence level = 2.9 Mh
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2011/65/EU and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
n
6
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products are found in the Statement of
Compliance document.
Ericsson Power Modules fulfills and will continuously fulfill
all its obligations under regulation (EC) No 1907/2006
concerning the registration, evaluation, authorization and
restriction of chemicals (REACH) as they enter into force
and is through product materials declarations preparing for
the obligations to communicate information on substances
in the products.
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, Six Sigma, and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of the products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
© Ericsson AB 2013
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liability is accepted for
inaccuracies, printing errors or for any consequences
thereof. Ericsson AB reserves the right to change the
contents of this technical specification at any time without
prior notice.
Product number and Packaging
PKB4XXXB PI n
1
n
2
n
3
n
4
n
5
n
6
Options
n
1
n
2
n
3
n
4
Mounting
Remote Control logic
Baseplate
Increased stand-off
Pin length
Delivery package information
Options
n
1
n
2
P
n
3
HS
n
4
n
5
LA
LB
n
6
/B
M
Description
PI
SI
Through hole
Surface mount
Negative *
Positive
Open frame *
Baseplate
Increased stand-off
5.30 mm *
3.69 mm
4.57 mm
Tray
n
5
Example: a standard through hole, positive logic, baseplate
with increased stand-off short pin product would be
PKB4204BPIPHSMLA.
* Standard variant (i.e. no option selected).
General Information
Reliability
The failure rate (
) and mean time between failures
(MTBF= 1/
) is calculated at max output power and an
operating ambient temperature (T
A
) of +40°C. Ericsson
Power Modules uses Telcordia SR-332 Issue 2 Method 1 to
calculate the mean steady-state failure rate and standard
deviation (
).
Telcordia SR-332 Issue 2 also provides techniques to
estimate the upper confidence levels of failure rates based
on the mean and standard deviation.
Mean steady-state failure
Std. deviation,
293 nFailures/h
37.1 nFailures/h
E
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
3 (4)
Prepared (also subject responsible if other)
SEC/S Marshall Wang
Checked
BPOW 00201-1/1301 Uen
Date
Rev
Technical Specification
Reference
May
2013
© Ericsson AB
3
PKB 4000B series
Intermediate Bus Converters
2013-02-07
Input 36-75 V, Output up to
40
A / 252 W
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with the safety
standards IEC 60950-1, EN 60950-1 and UL 60950-1
Safety of Information Technology Equipment.
IEC/EN/UL 60950-1 contains requirements to prevent injury
or damage due to the following hazards:
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
EN/LZT 146
384
R4A
B
Z
one of the following conditions is met:
The input source provides supplementary or double or
reinforced insulation from the AC mains according to
IEC/EN/UL 60950-1.
The input source provides functional or basic insulation
from the AC mains and the product’s output is reliably
connected to protective earth according to
IEC/EN/UL 60950-1.
For functional insulated products (see Safety Certificate)
the output is considered as safety extra low voltage (SELV)
if one of the following conditions is met:
The input source provides double or reinforced
insulation from the AC mains according to
IEC/EN/UL 60950-1.
The input source provides basic or supplementary
insulation from the AC mains and the product’s output is
reliably connected to protective earth according to
IEC/EN/UL 60950-1.
The input source is reliably connected to protective
earth and provides basic or supplementary insulation
according to IEC/EN/UL 60950-1 and the maximum
input source voltage is 60 Vdc.
On-board DC/DC converters and DC/DC regulators are
defined as component power supplies. As components
they cannot fully comply with the provisions of any safety
requirements without “conditions of acceptability”.
Clearance between conductors and between conductive
parts of the component power supply and conductors on
the board in the final product must meet the applicable
safety requirements. Certain conditions of acceptability
apply for component power supplies with limited stand-off
(see Mechanical Information and Safety Certificate for
further information). It is the responsibility of the installer to
ensure that the final product housing these components
complies with the requirements of all applicable safety
standards and regulations for the final product.
Component power supplies for general use should comply
with the requirements in IEC/EN/UL 60950-1
Safety of
Information Technology Equipment.
Product related
standards, e.g. IEEE 802.3af
Power over Ethernet,
and
ETS-300132-2
Power interface at the input to telecom
equipment, operated by direct current (dc)
are based on
IEC/EN/UL 60950-1 with regards to safety.
Ericsson Power Modules DC/DC converters, Power
interface modules and DC/DC regulators are UL 60950-1
recognized and certified in accordance with EN 60950-1.
The flammability rating for all construction parts of the
products meet requirements for V-0 class material
according to IEC 60695-11-10,
Fire hazard testing, test
flames
– 50 W horizontal and vertical flame test methods.
Isolated DC/DC converters & Power interface modules
The product may provide basic or functional insulation
between input and output according to IEC/EN/UL 60950-1
(see Safety Certificate), different conditions shall be met if
the output of a basic or a functional insulated product shall
be considered as safety extra low voltage (SELV).
Galvanic isolation between input and output is verified in an
electric strength test and the isolation voltage (V
iso
) meets
the voltage strength requirement for basic insulation
according to IEC/EN/UL 60950-1.
It is recommended to use a slow blow fuse at the input of
each DC/DC converter. If an input filter is used in the circuit
the fuse should be placed in front of the input filter. In the
rare event of a component problem that imposes a short
circuit on the input source, this fuse will provide the
following functions:
Isolate the fault from the input power source so as not
to affect the operation of other parts of the system
Protect the distribution wiring from excessive current
and power loss thus preventing hazardous overheating
Non - isolated DC/DC regulators
The DC/DC regulator output is SELV if the input source
meets the requirements for SELV circuits according to
IEC/EN/UL 60950-1.
For basic insulated products (see Safety Certificate) the
output is considered as safety extra low voltage (SELV) if
E
MICMALE
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
1 (13)
Prepared (also subject responsible if other)
2/1301-BMR 658 Uen
Checked
Date
Rev
Reference
Technical Specification
4
May
2013
SEC/D Betty Wu
PKB 4000B series
Intermediate Bus
(EZHEWNG) 2009-12-10
Converters
Input 36-75 V, Output up to
40
A / 252 W
Absolute Maximum Ratings
Characteristics
T
ref
T
S
V
I
V
iso
V
tr
V
RC
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage)
Input voltage transient (t
p
100 ms)
Remote Control pin voltage
(see Operating Information section)
Positive logic option
Negative logic option
E
EN/LZT 146
384
R4A
© Ericsson AB
min
-40
-40
-0.5
typ
max
+125
+125
+80
1500
100
Unit
°C
°C
V
Vdc
V
V
V
-0.5
-0.5
15
15
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and
performance may degrade in an unspecified manner.
Fundamental Circuit Diagram
+IN
RC
Control
+OUT
-OUT
-IN
OVP
Driver
E
MICMALE
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
2 (13)
Prepared (also subject responsible if other)
2/1301-BMR 658 Uen
Checked
Date
Rev
Reference
Technical Specification
5
May
2013
SEC/D Betty Wu
PKB 4000B series
Intermediate Bus
(EZHEWNG) 2009-12-10
Converters
Input 36-75 V, Output up to
40
A / 252 W
5 V, 40 A / 200 W Electrical Specification
E
EN/LZT 146
384
R4A
© Ericsson AB
PKB 4201B PI
T
ref
= -30 to +90 ºC, V
I
= 36 to 75 V, unless otherwise specified under Conditions.
Typical values given at: T
ref
= +25 °C, V
I
= 53 V, max I
O
, unless otherwise specified under Conditions.
Characteristics
Conditions
min
V
I
V
Ioff
V
Ion
C
I
P
O
Input voltage range
Turn-off input voltage
Turn-on input voltage
Internal input capacitance
V
I
= 75 V
Output power
V
I
= 53 V
V
I
= 36 V
η
P
d
P
li
P
RC
f
s
Efficiency
Power Dissipation
Input idling power
Input standby power
Switching frequency
Output voltage initial setting and
accuracy
Output voltage tolerance band
V
O
Idling voltage
Line regulation
Load regulation
V
tr
t
tr
t
r
t
s
t
f
Load transient
voltage deviation
Load transient recovery time
Ramp-up time
(from 10−90 % of V
Oi
)
Typ
33
35
11
max
75
35
36
194
194
194
Unit
V
V
V
μ
F
36
Decreasing input voltage
Increasing input voltage
32
33
0
0
0
94.5
94.0
12
4
0.12
180
W
50 % of max I
O
, V
I
= 53 V
max I
O
, V
I
= 53 V
max I
O
I
O
= 0 A, V
I
= 53 V
V
I
= 53 V (turned off with RC)
0-100 % of max I
O
%
18
W
W
W
kHz
V
Oi
T
ref
= +25 °C, V
I
= 53 V, I
O
= 20 A
0-100 % of max I
O
,
V
I
= 36 V to 75 V, see Note 3
I
O
= 0 A
V
I
= 36 V to 75 V
V
I
= 53 V, 0-100 % of max I
O
V
I
= 53 V, Load step 50-75-50 % of
max I
O
, di/dt = 1 A/
μ
s, see Note 1
4.9
4.5
4.75
5.0
5.1
5.5
5.5
V
V
V
V
V
V
ms
0.04
0.1
0.25
0.27
0.06
1
4
10
0.5
16
7
0.3
16
0
40
50
53
1000
110
79
7.3
220
65
42
7
14
0.4
ms
ms
m
s
Start-up time
(from V
I
connection to 90 % of V
Oi
)
0-100 % of max I
O
, see Note 1 & 2
5
max I
O
, see Note 1
I
O
= 0 A, see Note 1
max I
O
, see Note 1 & 2
max I
O
, see Note 1
I
O
= 0 A, see Note 1
T
ref
< max T
ref
T
ref
= 25 ºC
T
ref
= 25ºC, see Note 4
See ripple & noise section,
max I
O
V
I
shut-down fall time
(from V
I
off to 10 % of V
O
)
s
ms
ms
s
A
A
A
µF
mVp-p
V
RC start-up time
t
RC
I
O
I
lim
I
sc
C
out
V
Oac
OVP
RC shut-down fall time
(from RC off to 10 % of V
O
)
Output current
Current limit threshold
Short circuit current
Recommended Capacitive Load
Output ripple & noise
Input over voltage protection
Output over voltage protection
Note 1: A 1 mF external output capacitance was used (ESR approx. 20 mohm).
Note 2: At ramp up with low load will the output voltage have a negative slope during a short time.
Note 3: Negative temperature coefficient: -3 mV/ºC.
Note 4: Low ESR type.