Application Specification
Z-PACK* 2mm FB (Futurebus+)
Receptacle and Pin Header Connectors
114-1075
23 MAR 09
Rev D
NOTE
i
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters. Unless
otherwise specified, dimensions have a tolerance of +0.13 and angles have a tolerance of +2 . Figures and
illustrations are for identification only and are not drawn to scale.
_
1. INTRODUCTION
This specification covers the requirements for application of the Z–PACK 2mm FB (Futurebus+) Receptacle
and Pin Header Connectors for printed circuit (pc) board applications. The connectors have in–row and
row–to–row centerline spacing of 2mm. They are available in either 4– or 5–row configurations.
The connectors use an open pin field construction (no ground planes) for high signal density and require
minimal pc board space. The receptacles are right–angle configurations and the pin headers are both vertical
and right–angle configurations; both are available with either solder tine or press–fit compliant pin contacts.
Accessories and their identifying features are described and shown in Section 3 of this specification.
When corresponding with Tyco Electronics Personnel, use the terminology provided on this specification to
help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.
Alignment
Rib
4-Row Right-Angle Power
Receptacle Connector
Press-Fit
Compliant Pin
Contact
4-Row Right-Angle
Signal Receptacle
Connectors
Solder Tine
Contact
Back/Top Surface
of Housing
Power Receptacle
Contacts (Inside)
Power Pin
Contact
Alignment Rib Slot
with Guide-In
End
Stabilizers
Signal Pin
Contact
Signal Receptacle
Contacts (Inside)
Press-Fit
Compliant
Pin Contact
Center
Stabilizer
Plastic Retention
Post
Retention Post
Seating Area
Solder Tine
Contact
Guide Post for
Solder Type Only
Standoff
4-Row Vertical Power
Pin Header Connector
4-Row Vertical Signal
Pin Header Connectors
Contact
Shoulder
Figure 1 (cont’d)
E
2009 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.tycoelectronics.com
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LOC B
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
Z-PACK 2mm FB Connectors
5-Row Right-Angle Power
Receptacle Connector
Alignment
Rib
Press-Fit
Compliant Pin
Contact
Power Receptacle
Contacts (Inside)
Solder Tine
Contact
114-1075
5-Row Right-Angle
Signal Receptacle
Connectors
Back/Top Surface
of Housing
Press-Fit
Signal Receptacle
Contacts (Inside)
Compliant
Pin Contact
Power Pin
Contact
End
Alignment Rib Slot
with Guide-In
Center
Stabilizer
Stabilizers
Signal Pin
Contact
Plastic Retention
Post
Solder Tine
Contact
Guide Post for
Solder Type Only
Retention Post
Seating Area
Standoff
5-Row Vertical Power
Pin Header Connector
5-Row Vertical Signal
Pin Header Connectors
Contact
Shoulder
Figure 1 (end)
2. REFERENCE MATERIAL
2.1. Revision Summary
This paragraph is reserved for a revision summary of the most recent additions and changes made to this
specification which include the following:
S
Updated document to corporate requirements
S
Deleted obsolete part numbers and documents in Paragraph 2.6 and Section 5, TOOLING
S
Changed dimension line in Figure 5
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2.2. Customer Assistance
114-1075
Reference Part Number 536507 and Product Code 1830 are representative numbers of Z–PACK 2mm FB
Receptacle and Pin Header Connectors. Use of these numbers will identify the product line and expedite your
inquiries through a service network established to help you obtain product and tooling information. Such
information can be obtained through a local Tyco Electronics Representative or, after purchase, by calling the
Tooling Assistance Center or Product Information number at the bottom of page 1.
2.3. Drawings
Customer Drawings for specific products are available from the service network. The information contained in
Customer Drawings takes priority if there is a conflict with this specification or with any other technical
documentation supplied by Tyco Electronics
2.4. Manuals
Manual 402–40 is available from the service network. This manual provides information on various flux types
and characteristics along with the commercial designation and flux removal procedures. A checklist is included
in the manual as a guide for information on soldering problems.
2.5. Specifications
Product Specification 108–1441 provides test and performance requirements.
2.6. Instructional Material
The following list includes available instruction sheets (408–series) that provide assembly procedures for
product, operation, maintenance and repair of tooling, as well as setup and operation procedures of
applicators.
Document Number
408–4038
408–4157
408–4250
408–4488
408–9910
408–9979
Document Title
PC Board Support Fixtures 679980–1, –2 for Z–PACK 2mm FB (Futurebus) and
2mm HM Receptacle Tooling
Vertical Power Contact Header Connector Seating Tool 58512–[ ] (4–Row)
Vertical Signal Contact Header Connector Seating Tool 318860–[ ] (5–Row)
Vertical Power Contact Header Connector Seating Tool 1214224–[ ] (5–Row)
Vertical Signal Contact Header Connector Seating Tools 58511–[ ] (4–Row)
Pin Repair Kit 354687–1
3. REQUIREMENTS
3.1. Storage and Chemical Exposure Limitations
A. Storage
Connectors are packaged and shipped in protective anti–static tubes. To prevent damage to the housing
and contact tines, connectors should remain in tubes until ready for use. They should be stored at normal
room temperatures with low humidity, and used on a first in, first out basis.
B. Chemical Exposure Limitations
Do not store connectors near any chemicals listed, as they may cause stress corrosion cracking in the
components.
Alkalies
Amines
Ammonia
Carbonates
Citrates
Nitrites
Phosphates Citrates
Sulfur Nitrites
Sulfur Compounds
Tartrates
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Z-PACK 2mm FB Connectors
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3.2. Connector Features
A. Materials
All Z–PACK 2mm FB Connector Housings are constructed of high–temperature thermoplastic. The signal
and power pin contacts are phosphor bronze and plated at the contact interface with gold flash over
palladium–nickel. The signal receptacle contacts are copper alloy and plated at the contact interface with a
gold flash over palladium–nickel. Power receptacle contacts are beryllium copper and plated at interface
with a gold flash over palladium–nickel. All contacts have a nickel underplate and tin or tin–lead tines.
B. Size
Connectors are available in three types: all–signal, all–power, and signal/power mix. The 4–row signal
connectors are available in a range of 12–mm–length (24 positions) to 132–mm–length (264 positions) in
increments of 12 mm. Also, the 4–row power connectors are available in 12–mm–length (8 positions) only.
The 5–row signal connectors are available in a range of 12–mm–length (30 positions) to 132–mm–length
(330 positions) in increments of 12 mm. Also, the 5–row power connectors are available in 12–mm–length
(10 positions) only. Signal/power mix connectors are available in any configuration in a range of 24 mm to
132 mm in increments of 12 mm.
The contact type and length for each connector type is provided in Figure 2.
Vertical Pin
Header
Connector
A
Right-Angle
Receptacle
Connector
A
Right-Angle Pin
Header
Connector
C
B
C
NOTE:
4-row shown, 5-row is the same for dimensioning purposes.
CONNECTOR
CONTACT
DIMENSION (Length)
TYPE
CONFIGURATION
TYPE
A
B
C
Solder
Vertical
Pin Header
Compliant Pin
5.0, 5.75, 6.5,
5 0 5 75 6 5
7.25, 8.0
3.20, 4.25
---
4.25, 11.8, 13.6,
15.6, 17.0
Signal
g
Right-Angle
g
g
Header
Solder
5.0
5 0
Compliant Pin
---
2.73
3.35
g
g
Right-Angle
Receptacle
Solder
---
Compliant Pin
---
2.73, 3.53
3.55
Vertical
Pin Header
Power
Right-Angle
g
g
Receptacle
Solder
6.5, 7.25, 8.0
6 5 7 25 8 0
Compliant Pin
3.20, 4.25,
---
4.25
Solder
---
Compliant Pin
---
2.73, 3.53
3.56
Figure 2
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C. Guides
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The pin headers have alignment slots with a guide–in that helps position the pin and socket contacts prior
to engagement of the circuits. See Figure 1.
D. End-to-End Placement
The end contacts in the pin header and receptacle are one half the contact spacing distance from the ends
of the housing. This design feature makes it possible to mount connectors end–to–end while maintaining
the 2 mm grid pattern. When making this type of application, note that the contacts in the pin header are
closer to one side of the housing to allow space for the mating pc board. The contacts and board slots
must be aligned with each other when mating with a continuous pc board connector. Connectors can be
mounted end–to–end within the specified dimension. See Figure 3.
1 mm
Joining
Ends
1 mm
2 mm
Pin Header Connectors
NOTE: 4-row shown, 5-row is the same for dimensioning purposes.
2 mm
Receptacle Connectors
Figure 3
3.3. Alignment
Proper alignment is essential to ensure full engagement of mating connectors, and to ensure that contacts are
not bent or otherwise damaged during mating and unmating. For tolerance limitations, see Figure 4.
NOTE: 4-row shown, 5-row is the same for dimensioning purposes.
+2
+2
_
_
Receptacle
2.5
2.5
1.5
(2 Places)
Pin
Header
9.2 (Min)
PC Board (Typ)
Figure 4
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