TITLE
SPECIFICATION CONTROL DRAWING
CABLE, ELECTRIC, FILTER LINE - ELECTROLOSS, COMPONENT WIRE
CONDUCTOR - TIN-COATED COPPER
55FA0511
Date
7-23-10
Revision
J
This specification sheet forms a part of the latest issue of Raychem Specification 55F.
FILTER LAYER - RADIATION-MODIFIED,
ABSORPTIVE COMPOUND
PRIMARY INSULATION - RADIATION-CROSSLINKED,
MODIFIED PVDF
COLOR - NATURAL
TABLE I. CONSTRUCTION DETAILS
PART NUMBER
1/
55FA0511-22-*
55FA0511-20-*
55FA0511-18-*
55FA0511-16-*
55FA0511-14-*
55FA0511-12-*
55FA0511-10-*
WIRE
SIZE
(AWG)
22
20
18
16
14
12
10
CONDUCTOR
STRANDING
(number x AWG)
19 x 34
19 x 32
19 x 30
19 x 29
19 x 27
37 x 28
37 x 26
DIAMETER OF
STRANDED
CONDUCTOR
(in.)
MINIMUM
.029
.037
.046
.052
.065
.084
.106
MAXIMUM
.033
.041
.051
.058
.073
.090
.114
PRIMARY JACKET - RADIATION-CROSSLINKED,
MODIFIED ETFE
FINISHED WIRE
MAXIMUM
RESISTANCE
AT 20°C
(ohms/1000 ft)
16.2
9.88
6.23
4.81
3.06
2.02
1.26
DIAMETER
(in.)
.051 ± .003
.059 ± .003
.070 ± .003
.078 ± .004
.095 ± .004
.112 ± .004
.136 ± .005
MAXIMUM
WEIGHT
(lbs/1000 ft.)
4.0
5.8
8.7
11.2
16.1
24.0
37.0
TABLE II. PERFORMANCE DETAILS
BEND TESTING
PART NUMBER
1/
MANDREL DIAMETER
(inch) (± 3%)
IMMERSION,
LIFE CYCLE AND
CROSSLINKING PROOF TEST
.500
.750
1.00
1.00
1.00
1.50
1.50
COLD
BEND
2.00
2.50
3.00
3.00
5.00
6.00
8.00
WEIGHT
(lb) (± 3%)
IMMERSION,
LIFE CYCLE AND
CROSSLINKING PROOF TEST
.750
1.25
1.75
2.00
2.00
2.50
2.50
COLD
BEND
3.00
4.00
4.00
5.00
5.00
5.00
5.00
55FA0511-22-*
55FA0511-20-*
55FA0511-18-*
55FA0511-16-*
55FA0511-14-*
55FA0511-12-*
55FA0511-10-*
This product meets or exceeds all requirements of SAE AS85485/9, less identification, for AWG’s 22-10.
All other AWG sizes meet or exceed requirements of SAE AS85485, less identification.
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/
COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE
ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
The TE logo, Tyco Electronics, Electroloss and Raychem are trademarks.
Raychem Wire & Cable
501 Oakside Avenue
Redwood City, CA 94063-3800
Phone: 1-800-227-8816
Fax: 1-650-361-6297
© 2010 Tyco Electronics Corporation. All rights reserved.
Page 1 of 3
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
SPECIFICATION CONTROL DRAWING
Revision
SCD Number
Page 2 of 3
J
55FA0511
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ATTENUATION (INSERTION LOSS): See Table III
BLOCKING: 200 ± 3°C for 6 hours
COLOR: Light violet preferred
CONCENTRICITY: Primary Insulation - 50% (minimum); Finished Wire - 70% (minimum)
CROSSLINKING PROOF TEST: 300 ± 3°C for 7 hours
FLAMMABILITY: 3 seconds (maximum); 3 in. (maximum); no flaming of facial tissue
FLUORIDE EXTRACTION: 70 ± 2°C for 168 hours, 150 ppm (maximum)
HUMIDITY RESISTANCE: Insulation Resistance, 5000 meghoms for 1000 ft. (minimum)
IDENTIFICATION AND COLOR STRIPING DURABILITY:
125 cycles (250 strokes) (minimum), 500 g weight
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary Insulation, Filter Layer and Primary Jacket pulled together
Elongation, 50% (minimum)
Tensile Strength, 3000 lbf/in
2
(minimum)
INSULATION FLAWS:
Primary Insulation only,
Spark Test, 1.5 kV (rms) at 60 Hz
4.2 kV (rms) at 3 kHz
Impulse Dielectric Test, 6.0 kV (peak)
Finished Wire,
Spark Test, 3.0 kV (rms) at 60 Hz
5.7 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum)
INSULATION THICKNESS:
Primary Insulation, .002 in. (minimum);
Filter Layer, average .0025 in. (minimum);
Primary Jacket, .0035 in. (minimum)
LIFE CYCLE: 200 ± 3°C for 168 hours
LOW TEMPERATURE-COLD BEND: -65 ± 2°C for 4 hours
SHRINKAGE: 200 ± 3°C for 6 hours, 0.125 in. (maximum)
SMOKE: 200 ± 2°C, no visible smoke
SURFACE RESISTANCE: 500 meghoms-in. (minimum), initial and final readings
THERMAL SHOCK RESISTANCE: 150 ± 3°C, .060 in. (maximum)
THERMAL STABILITY: 180 ± 3°C for 1250 hours
VOLTAGE WITHSTAND (Post Environmental): 1500 volts (rms), 60 Hz
WRAP TEST: 200 ± 3°C for 6 hours, no cracking
PART NUMBER:
The "*" in the part numbers in Tables I-III shall be replaced by a color code designator,
except that violet shall be light violet and designator shall be 7L.
1/
Example: AWG 20, light violet: 55FA0511-20-7L
AWG 20, light violet with blue stripe: 55FA0511-20-7L6
1/
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