A
B
C
D
E
F
802-019
G
H
J
K
L
Series
802-019
Overmolded
Cordset,
Shielded,
with
Polyurethane
Cable Jacket
1 Meter
Immersion
M
N
P
Series 800
Series 802 “Aqua Mouse”
3500 PSI Rated
802 Series Cordsets For Harsh Environments
Glenair’s “Aqua Mouse” molded
cordsets
offer watertight sealing
and excellent cold temperature
flexibility. These cables are 100%
tested and ready to use.
Two Cable Types
– Standard
polyamide overmolded cordsets offer
good chemical resistance and are
rated for one meter immersion. For
maximum performance and 2500 PSI
rating, choose neoprene jacket and
thermoset polyurethane overmolding.
Shielded
– 90% braid coverage and
BAND-IT® shield termination meet
EMI requirements.
Simplified Ordering, No Minimums
ASAP
cordsets are made-to-order
from stocked connectors and cable.
Choose #22 or #24 AWG cable with
standard Estane jacket for best
availability.
Series 802 Overmolded
Cordset
HOW TO ORDER SERIES 802 OVERMOLDED CORDSETS
Sample Part Number
-A
C
2
Z1
Shell
Material /
Finish
Z1
Stainless
Steel /
Passivated
9-19
N
Protective
Cover
P
Metal
Protective
Covers
Included
A
Shell Key
Pos.
A
Pos. A
-48
End A
End B
Connector Connector
-A
Plug, with
Male Pin
Contacts
Wire Size
2
#22 AWG
(Std.)
Insert Arr.
5-3
6-1
6-4
6-7
7-1
7-10
8-13
9-4
9-19
10-26
12-2
12-37
14-55
15-85
Length
Overall
Length In
Inches
12 Inch Min
.
A
Plug, with
Male Pin
Contacts
(Normal)
4
#24 AWG
(Std.)
-B
Plug, with
Female
Socket
Contacts
B
Plug, with
Female
Socket
Contacts
ZM
Stainless
Steel /
Electroless
Nickel
Plated
B
Pos. B
6
#26 AWG
N
No Covers
Supplied
C
Pos. C
8
#28 AWG
802-020
-C
C
Overmolded Receptacle, Receptacle,
Cordset,
with Male
with Male
Shielded,
Pin Contacts Pin Contacts
with
D
D
Neoprene
Receptacle, Receptacle,
Jacket and
Polyurethane with Female with Female
Socket
Socket
Overmolding,
Contacts
Contacts
2500 PSI
Rated
D
Pos. D
N
No
Connector
(Single-
Ended)
© 2007 Glenair, Inc.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-18
Rev. 08-FEB-2007
E-Mail: sales@glenair.com
Series 802 “Aqua Mouse”
3500 PSI Rated
A MAX.
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
B MAX.
OVERMOLDED
STRAIN RELIEF
SHIELDED JACKETED
CABLE
SERIES 802 RECEPTACLE
SERIES 802 PLUG
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
RIGHT ANGLE CORDSETS
LENGTH + 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
C MAX.
MASTER
KEY
LOCATED 180
FROM CABLE EXIT
DIMENSIONS
Shell
Size
5
6
7
8
9
10
12
14
15
A Max.
B Max. C Max. D Max.
E Max.
In. mm. In. mm. In. mm. In. mm. In. mm.
2.000
2.500
2.500
2.500
2.500
2.750
3.000
3.500
3.750
50.80
63.50
63.50
63.50
63.50
69.85
76.20
88.90
95.25
.490
.560
.680
.740
.810
.870
.930
1.120
1.180
12.45
14.22
17.27
18.80
20.57
22.10
23.62
28.45
29.97
1.500
1.500
1.700
1.750
1.750
1.750
1.750
1.750
2.000
38.10
38.10
43.18
44.45
44.45
44.45
44.45
44.45
50.80
.490
.560
.680
.740
.810
.870
.930
1.120
1.180
12.45
14.22
17.27
18.80
20.57
22.10
23.62
28.45
29.97
1.650
1.650
1.700
1.750
1.750
1.750
1.750
1.750
2.000
41.91
41.91
43.2
44.45
44.45
44.45
44.45
44.45
50.80
E MAX.
D
MAX.
How To Order Right Angle Cordsets
Insert the letter “R” after the End A or End B
Connector letter designator.
Example
Straight cable 802-019-AC4Z16-4PA-72
Right Angle
802-019-ARCR4Z16-4PA-72
SERIES 802 HARSH ENVIRONMENT CORDSET SPECIFICATIONS
Cable Jacket Material
Cable Shield
Conductors
BAND-IT®
Shield Termination Band
Current Rating
Test Voltage (Dielectric Withstanding Voltage)
Insulation Resistance
Operating Temperature
Immersion
Solvent Resistance, Polyamide Overmold
Electrical Resistance
Shielding Effectiveness
© 2007 Glenair, Inc.
Thermoplastic Polyurethane, Black, UL 94 V-0 Rated, or Neoprene Rubber per
ASTM D2000
Tin-Coated Copper Braid, 90% Minimum Coverage
Silver Coated Stranded Wire, TFE Insulated, Per M22759/11
Stainless Steel
Up to 5 AMP Continuous Duty With #22 AWG Wire
500 VAC RMS sea level, 100 VAC RMS 70,000 feet
200 megohms minimum
-30° C. to +105° C.
Polyamide Overmold: 1 meter water immersion for 1 Hour per MIL-STD-810
Method 512 (IP68). Polyurethane overmold: 2500 PSI Hydrostatic Pressure
Excellent Resistance to Most Solvents, Fuels, and Oils; Poor Resistance to
Strong Acids and Bipolar Solvents (Alcohol)
(8 Milliohms Mated Contacts) + (Wire Resistance)
50 dB minimum from 100MHz to 1000MHz.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-19
Rev. 05-APR-2007
E-Mail: sales@glenair.com
Series 800
A
B
C
D
E
F
G
H
J
K
L
M
Automotive Electronics
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