Series 803 “Mighty Mouse”
¼ Turn Bayonet Coupling
Series 803 ASAP Cordsets For Harsh Environments
A
Glenair’s ASAP “Mighty Mouse”
Overmolded Cordsets
offer
splashproof protection and excellent
cold temperature flexibility. These
cables are 100% tested and ready
to use.Standard overmolded
cables feature polyurethane
jackets.
Two Jacket Types
– Extruded
Estane polyurethane jacket
resists abrasion and chemicals. Or
choose low smoke/ zero halogen
polyurethane jackets for compliance
with toxicity regulations.
Shielded
– These cables feature
90% coverage tinned copper braid.
Cable shields terminate directly
to connectors with stainless steel
BAND-IT®
straps.
Simplified Ordering, No Minimums
ASAP
cordsets are made-to-order
from stocked connectors and cable.
Choose #22 or #24 AWG cable with
standard Estane jacket for best
availability.
Series 803 Overmolded
ASAP Cordset
HOW TO ORDER
Sample Part Number
803-008
Series
803-008
Overmolded
Cordset,
Shielded, with
Polyurethane
Cable Jacket
-A
C
4
Wire
Size
2
#22 AWG
(Std.)
M
Shell Material /
Finish
M
Aluminum /
Electroless
Nickel
7-10
Insert Arr.
5-3
6-1
6-4
6-7
7-1
7-10
8-13
9-4
9-19
10-26
12-2
12-37
14-55
15-85
3 #23
1 #16
4 #23
7 #23
1 #12
10 #23
13 #23
4 #16
19 #23
26 #23
2 #12
37 #23
55 #23
85 #23
P
N
-72
Length
Overall
Length In
Inches
12 Inch
Min
.
End A
End B
Connector Connector
-A
Plug, with
Male Pin
Contacts
Protective Shell
Cover
Key Pos.
P
Metal
Protective
Covers
Included
A
Plug, with
Male Pin
Contacts
N
Normal
4
#24 AWG
(Std.)
X
Pos. X
-B
Plug, with
Female
Socket
Contacts
B
Plug, with
Female
Socket
Contacts
NF
Aluminum /
Cadmium with
Olive Drab
Chromate
803-009
6
N
No Covers
Supplied
Y
Pos. Y
#26 AWG
Overmolded
Cordset,
8
Shielded,
#28 AWG
-C
C
ZN
with Low
Receptacle, Receptacle,
Aluminum / Zinc-
Smoke/ Zero
with
with
Nickel with Olive
Halogen
Male Pin
Male Pin
Drab Chromate
Polyurethane
Contacts
Contacts
Jacket
ZNU
Z
Pos. Z
-D
D
Receptacle, Receptacle,
with Female with Female
Socket
Socket
Contacts
Contacts
Aluminum / Zinc-
Nickel with Black
Chromate
Z1
Stainless Steel /
Passivated
N
No
Connector
(Single-
Ended)
© 2007 Glenair, Inc.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
F-13
Rev. 05-APR-2007
E-Mail: sales@glenair.com
Series 803
B
F
D
E
F
G
H
J
K
L
M
A
B
F
D
E
C MAX.
F
G
H
J
K
L
M
Series 803
A MAX.
B MAX.
POLYAMIDE
OVERMOLDED STRAIN
RELIEF
Series 803 “Mighty Mouse”
¼ Turn Bayonet Coupling
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
SHIELDED JACKETED
CABLE
SERIES 803 RECEPTACLE
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
RIGHT ANGLE CORDSETS
LENGTH + 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
MASTER
KEY
LOCATED 180°
FROM CABLE EXIT
DIMENSIONS
Shell
Size
5
6
7
8
9
10
12
14
15
A Max.
B Max. C Max. D Max. E Max.
In. mm. In. mm. In. mm. In. mm. In. mm.
2.000 50.80 .490 12.45 1.500 38.10 .490 12.45 1.650 41.91
2.500 63.50 .560 14.22 1.500 38.10 .560 14.22 1.650 41.91
2.500 63.50 .680 17.27 1.700 43.18 .680 17.27 1.700 43.18
2.500 63.50 .740 18.80 1.750 44.45 .740 18.80 1.750 44.45
2.500 63.50 .810 20.57 1.750 44.45 .810 20.57 1.750 44.45
2.750 69.85 .870 22.10 1.750 44.45 .870 22.10 1.750 44.45
3.000 76.20 .930 23.62 1.750 44.45 .930 23.62 1.750 44.45
3.500 88.90 1.120 28.45 1.750 44.50 1.120 28.45 1.750 44.45
3.750 95.25 1.180 29.97 2.000 50.80 1.180 29.97 2.000 50.80
E
MAX.
D
MAX.
How To Order Right Angle Cordsets
Insert the letter “R” after the End A or End B
Connector letter designator.
Example
Straight cable 803-008-AC4M6-4PN-72
Right Angle
803-008-ARCR4M6-4PN-72
HARSH ENVIRONMENT CORDSET SPECIFICATIONS
Cable Jacket Material
Cable Shield
Conductors
BAND-IT®
Shield Termination Band
Current Rating
Test Voltage (Dielectric Withstanding Voltage)
Insulation Resistance
Operating Temperature
Water Resistance
Solvent Resistance, Polyamide Overmold
Shielding Effectiveness
Flammability and Toxicity (LSZH Jacket)
Thermoplastic Polyurethane, Black, UL 94 V-0 Rated
Tin-Coated Copper Braid, 90% Minimum Coverage
Silver Coated Stranded Wire, TFE Insulated, Per M22759/11
Stainless Steel
Up to 5 AMP Continuous Duty With #22 AWG Wire
500 VAC RMS sea level, 100 VAC RMS 70,000 feet
200 megohms minimum
-30° C. to +105° C.
Splashproof
Excellent Resistance to Most Solvents, Fuels, and Oils; Poor Resistance to
Strong Acids and Bipolar Solvents (Alcohol)
40 dB minimum from 100MHz to 1000MHz.
Toxicity Index 3.9 per NES 713
Oxygen Index 28% per ASTM D-2863
Smoke Index 24 per NES 711
© 2007 Glenair, Inc.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
F-14
Rev. 05-APR-2007
E-Mail: sales@glenair.com
Automotive Electronics
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