A
B
C
D
E
F
G
H
J
K
L
804-014
Series
804-014
Overmolded
Cordset,
Shielded, with
Polyurethane
Cable Jacket
M
© 2007 Glenair, Inc.
Series 804
Series 804 “Mighty Mouse”
Push-Pull Quick-Disconnect
Series 804 ASAP Cordsets For Harsh Environments
Glenair’s ASAP “Mighty Mouse”
Overmolded Cordsets
offer
watertight sealing and excellent cold
temperature flexibility. These cables
are 100% tested and ready to use.
Standard overmolded cables feature
polyurethane jackets.
Two Jacket Types
– Extruded
Estane polyurethane jacket resists
abrasion and chemicals. Or,
choose low smoke/ zero halogen
polyurethane jackets for compliance
with toxicity regulations.
Shielded
– These cables feature
90% coverage tinned copper braid.
cable shields are terminated directly
to connectors with stainless steel
BAND-IT
®
straps.
Simplified Ordering, No Minimums
ASAP
cordsets are made-to-order
from stocked connectors and cable.
Choose #22 or #24 AWG cable with
standard Estane jacket for best
availability.
Series 804 Overmolded
ASAP Cordset
HOW TO ORDER
Sample Part Number
-C
N
2
Wire
Size
2
#22 AWG
(Std.)
ZNU
Shell Material /
Finish
M
Aluminum /
Electroless
Nickel
9-19
Insert Arr.
5-3
6-1
6-4
6-7
7-1
7-10
8-13
9-4
9-19
10-26
12-2
12-37
14-55
15-85
3 #23
1 #16
4 #23
7 #23
1 #12
10 #23
13 #23
4 #16
19 #23
26 #23
2 #12
37 #23
55 #23
85 #23
N
Protective Shell
Cover
Key Pos.
P
Metal
Protective
Covers
Included
-48
Length
Overall
Length In
Inches
12 Inch
Min
.
End A
End B
Connector Connector
-A
Plug, with
Male Pin
Contacts
A
Plug, with
Male Pin
Contacts
Omit
for Single
Master
Key
4
#24 AWG
(Std.)
-B
Plug, with
Female
Socket
Contacts
B
Plug, with
Female
Socket
Contacts
NF
Aluminum /
Cadmium with
Olive Drab
Chromate
A
N
No Covers
Supplied
Pos. A
(Normal)
804-015
6
#26 AWG
Overmolded
Cordset,
8
Shielded,
#28 AWG
-C
C
ZN
with Low
Receptacle, Receptacle,
Aluminum / Zinc-
Smoke/ Zero
with
with
Nickel with Olive
Halogen
Male Pin
Male Pin
Drab Chromate
Polyurethane
Contacts
Contacts
Jacket
ZNU
B
Pos. B
C
Pos. C
D
Pos. D
-D
D
Receptacle, Receptacle,
with Female with Female
Socket
Socket
Contacts
Contacts
Aluminum / Zinc-
Nickel with Black
Chromate
Z1
Stainless Steel /
Passivated
N
No
Connector
(Single-
Ended)
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
G-16
Rev. 05-APR-2007
E-Mail: sales@glenair.com
Series 804 “Mighty Mouse”
Push-Pull Quick-Disconnect
A MAX.
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
B MAX.
SHIELDED JACKETED
CABLE
POLYAMIDE
OVERMOLDED STRAIN
RELIEF
SERIES 804
RECEPTACLE
OPTIONAL PROTECTIVE
COVER WITH
POLYURETHANE WIRE
ROPE AND PULL RING
RIGHT ANGLE CORDSETS
LENGTH + 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
C MAX.
MASTER
KEY
LOCATED 180°
FROM CABLE EXIT
DIMENSIONS
Shell
Size
5
6
7
8
9
10
12
14
15
A Max.
B Max. C Max. D Max. E Max.
In. mm. In. mm. In. mm. In. mm. In. mm.
2.20
2.70
2.70
2.70
2.70
2.95
3.20
55.9
68.6
68.6
68.6
68.6
74.9
81.3
.44
.49
.57
.60
.67
.74
.86
11.2
12.4
14.5
15.2
1.500
1.500
1.700
1.750
38.10
38.10
43.18
44.45
.44
.49
.57
.60
11.2
12.4
14.5
15.2
1.85
1.85
1.90
1.95
47.0
47.0
48.3
49.5
49.5
49.5
49.5
49.5
55.9
E
MAX.
D
MAX.
How To Order Right Angle Cordsets
Insert the letter “R” after the End A or End B
Connector letter designator.
Example
Straight cable 804-014-AA4M6-4PN-48
Right Angle
804-014-ARAR4M6-4PN-48
17.0 1.750 44.45 .67
18.8 1.750 44.45 .74
21.8 1.750 44.45 .86
24.9 1.750 44.50 .98
26.4 2.000 50.80 1.04
17.0 1.95
18.8 1.95
21.8 1.95
24.9 1.95
26.4 2.20
3.70 94.0 .98
3.95 100.3 1.04
HARSH ENVIRONMENT CORDSET SPECIFICATIONS
Cable Jacket Material
Cable Shield
Conductors
BAND-IT®
Shield Termination Band
Current Rating
Test Voltage (Dielectric Withstanding Voltage)
Insulation Resistance
Operating Temperature
Immersion, Mated and Unmated
Solvent Resistance, Polyamide Overmold
Electrical Resistance
Shielding Effectiveness
Flammability and Toxicity (LSZH Jacket)
Thermoplastic Polyurethane, Black, UL 94 V-0 Rated
Tin-Coated Copper Braid, 90% Minimum Coverage
Silver Coated Stranded Wire, TFE Insulated, Per M22759/11
Stainless Steel
Up to 5 AMP Continuous Duty With #22 AWG Wire
500 VAC RMS sea level, 100 VAC RMS 70,000 feet
200 megohms minimum
-30° C. to +105° C.
1 meter water immersion for 1 Hour per MIL-STD-810 Method 512
Excellent Resistance to Most Solvents, Fuels, and Oils; Poor Resistance to
Strong Acids and Bipolar Solvents (Alcohol)
(8 Milliohms Mated Contacts) + (Wire Resistance)
50 dB minimum from 100MHz to 1000MHz.
Toxicity Index 3.9 per NES 713
Oxygen Index 28% per ASTM D-2863
Smoke Index 24 per NES 711
© 2007 Glenair, Inc.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
G-17
Rev. 05-APR-2007
E-Mail: sales@glenair.com
Series 804
A
B
C
D
E
F
G
H
J
K
L
M
Programming Basics
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