• Qualified to VG 95218-20,
Type E
• Halogen free, low smoke
• Highly flame retarded
• Flexible, easy to install
• Small size, lightweight
(thin wall construction)
Zerohal 100
Type 100G
Wire and cable
Raychem Zerohal 100G has been
developed to meet the requirements of
German Specification VG 95218-20,
Type E primary wire.
The construction is a dual wall
combination of Raychem formulated
polymer blends developed to meet the
specification requirements whilst
maintaining the desirable features of
small size, lightweight, flexibility,
non-wrinkling, ease of stripping,
compatibility with standard stripping
equipment, lack of recoil and mechanical
robustness.
Approvals
VG 95218-20, Type E (Electrical cables and insulated wires for low frequency
- Part 20: Single core insulated wires.)
Ordering information
Conductor - tin
plated copper
Insulation - dual wall
modified polymer blend
Conductor
Nominal
cross
sectional
area
mm
2
0.15
0.25
0.40
0.50
0.60
0.75
1.00
1.20
1.50
2.00
2.50
3.00
4.00
19x0.10
19x0.13
19x0.16
19x0.18
19x0.20
19x0.23
19x0.25
19x0.29
37x0.23
37x0.25
37x0.29
37x0.32
56x0.30
Stranding
No x nom
dia (mm)
Insulated wire
Maximum
resistance
at 20°C
ohms/km
130.20
82.00
50.50
40.10
31.10
26.70
20.00
15.30
13.70
10.50
8.21
6.58
4.86
Diameter
(mm)
min
0.46
0.55
0.74
0.82
0.95
1.04
1.17
1.32
1.46
1.68
1.85
2.12
2.41
max
0.50
0.63
0.79
0.90
1.01
1.15
1.26
1.42
1.58
1.82
2.01
2.24
2.56
Diameter
(mm)
min
0.98
1.09
1.28
1.37
1.47
1.59
1.69
1.88
2.03
2.31
2.48
2.70
3.01
max
1.08
1.19
1.39
1.47
1.57
1.70
1.80
1.98
2.13
2.41
2.63
2.86
3.16
Maximum
weight
g/m
2.59
3.59
5.17
6.60
7.54
8.90
10.73
13.59
15.96
20.29
25.65
31.00
43.48
VG 95218
part number
VG 95218 T020-E12
*
VG 95218 T020-E01
*
VG 95218 T020-E02
*
VG 95218 T020-E03
*
VG 95218 T020-E04
*
VG 95218 T020-E05
*
VG 95218 T020-E06
*
VG 95218 T020-E07
*
VG 95218 T020-E08
*
VG 95218 T020-E09
*
VG 95218 T020-E10
*
VG 95218 T020-E11
*
-
Raychem
part number
100G0111-0.15-
*
100G0111-0.25-
*
100G0111-0.40-
*
100G0111-0.50-
*
100G0111-0.60-
*
100G0111-0.75-
*
100G0111-1.00-
*
100G0111-1.20-
*
100G0111-1.50-
*
100G0111-2.00-
*
100G0111-2.50-
*
100G0111-3.00-
*
100G0111-4.00-
*
The VG 95218-20, Type E specification defines that the insulation colour shall be black, brown,
yellow/green, blue or white only. To ensure full compliance with the specification, order the VG
95218 part number complete with colour code.
Raychem Type 100G wire, meeting the performance requirements of VG 95218-20, Type E,
is available in other colours (see part numbering system). To order these colours, order the
Raychem 100G part number.
*
Colour code in accordance with part number system.
Zerohal 100G
Typical properties
Test
Max. operating temperature
Insulation shrinkage (160°C)
Low temperature bend
Pressure test at high
temperature
Heat ageing (150°C, 6 h)
(140°C, 120 h)
Voltage rating
Abrasion resistance
Insulation blocking (125°C)
Voltage withstand
(23°C, 2.5 kV rms)
Insulation resistance
Chemical resistance
Grease
(G-354)
*
Hydraulic fluid
(H-515, H-544)
*
Brake fluid
(H-542)
*
De-icing fluid
(S-745)
*
MEK
70/30 ISO-Octane/
Toluene
Insulation
Tensile strength
Elongation at break
Method
VG 95218-20, ASTM D 3032
DIN VDE 0472 Pt 628,
IEC 811-1-3
VG 95218 - Pt 2
DIN VDE 0472 Pt 609,
IEC 811-3-1
DIN VDE 0472 Pt 303,
IEC 811-1-2
VG 95218-20
VG 95218 - Pt 2
VG 95218 - Pt 2
DIN VDE 0472 pt 509
DIN VDE 0472 pt 502,
IEC 885-1
VG 95218 - Pt 2, 70°C 24h
VG 95218 - Pt 2, 50°C 24h
VG 95218 - Pt 2, 23°C 24h
VG 95218 - Pt 2, 23°C 24h
VG 95218 - Pt 2, 23°C 1h
VG 95218 - Pt 2, 23°C 24h
Typical value
125°C (20,000 h)
< 0.5%
-55°C
125°C, < 30% indentation
No cracking, no dielectric
breakdown
750/1300 V AC
Pass
Pass
Pass
> 500 M ohms. km (20°C)
> 0.5 M ohms. km (90°C)
< 5% diameter change,
no dielectric breakdown
< 5% diameter change,
no dielectric breakdown
< 5% diameter change,
no dielectric breakdown
< 5% diameter change,
no dielectric breakdown
< 5% diameter change,
no dielectric breakdown
< 5% diameter change,
no dielectric breakdown
> 20 MPa
> 200%
DIN VDE 0472 pt 602,
IEC 811-1-1
DIN VDE 0472 pt 602,
IEC 811-1-1
*
NATO code.
For further details please consult the German Standard VG 95218-20, Type E.
Physical characteristics
Handleability
Zerohal 100G has been designed for minimum recoil during harnessing operations, to be readily
handleable by modern wiring and harnessing techniques and to be easily stripped with standard
equipment and tools.
Environmental properties
Fluid resistance
Voltage rating
Zerohal 100G wire demonstrates an
Zerohal 100G wire is a 750/1300 V AC
outstanding balance of resistance to a rated wire.
wide range of commonly used solvents,
fluids and lubricants.
Zerohal 100G
Fire hazard characteristics
Zerohal 100G is a halogen free insulation system and does not contain phosphorus or sulphur. It
meets the toxicity, smoke density, halogen content, corrosivity and flammability requirements of
VG 95218-20, Type E.
Flammability
Zerohal 100G meets the flammability/burning behaviour requirements of
VG 95218-20, Type E.
Fire hazard properties
Test
Toxicity
Smoke density
Halogen content
Corrosivity of combustion
gases
Flammability
Method
NES 713
IEC 1034 Pt 1 and 2
DIN VDE 0472 pt 815
DIN VDE 0472 pt 813,
IEC 754-2
VG 95218 Pt 2
Typical value
3.5
95% light transmittance
non-detected
5.0 pH, <4
µS/mm
conductivity
< 15 sec afterburn
< 150 mm burn length
Part numbering system
100
G
X
X
X
X
Size-
X
Primary wire insulation colour
0=Black
3=Orange 7=Violet
1=Brown 4=Yellow
8=Grey
2=Red
5=Green
9=White
2L=Pink
6=Blue
NB.
VG 95218 T020-EXXX wire only
available in colours 0, 1, 45, 6, 9
Conductor size
Conductor type
1 - Tin-plated copper
Number of conductors
1
Class of wire
1 - 750 V equipment wire
Construction
0 - Primary wire
Wire type
G - meeting the performance require-
ments of German Specification
VG 95218-20, Type E
Basic specification number
Raychem and Zerohal 100 are trademarks of Tyco Electronics Corporation.
Tyco Electronics Raychem
Faraday Road, Dorcan,
Swindon, Wiltshire SN3 5HH
Tel: (01793) 528171
Fax: (01793) 572516
All of the above information, including illustrations, is believed to be reliable. Users, however, should
independently evaluate the suitability of each product for their application. Tyco Electronics makes no
warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use.
Tyco Electronics only obligations are those in the Standard Terms and Conditions of Sale for this product and in
no case will Tyco Electronics be liable for any incidental, indirect or consequential damages arising from the
sale, resale, use or misuse of the product. Tyco Electronics Specifications are subject to change without notice.
In addition Tyco Electronics reserves the right to make changes in materials or processing, without notification
to the Buyer, which do not affect compliance with any applicable specification.
WC0017.1299
京公网安备 11010802033920号
EEWORLD
