E
Approved
Ericsson Internal
Limited Internal
PRODUCT SPECIFICATION
TABLE OF CONTENTS
No.
Checked
Date
1 (1)
(4)
Prepared (also subject responsible if other)
MPM/BY/P
Maria Rosendahl
MPM/BY/M
Maria Rosendahl
001 52-EN/LZT
Technical Specification
1/1301 - BMR647 Uen
Uen
146 343
2007-05-16
EN/LZT 146 343
R2B
May
2007
Rev
Reference
PKM 4402NG
Rosendahl
MPM/BY/P
Maria
Rosendahl
MPM/BY/M
Maria
PI
Key Features
IBC
5:1 Ratio,
Input 38-55 V, Output
up to
63A
•
Industry standard Quarter-brick
57.9 x 36.8 x 10.6 mm (2.28 x 1.45 x 0.42 in.)
•
High efficiency, typ. 97 % at 9.6 Vout 50% load
•
1500 Vdc input to output isolation
•
Meets isolation requirements equivalent to basic
insulation according to IEC/EN/UL 60950
•
Baseplate option
•
More than 1.4 million hours MTBF
MICBACK
F
C
© Ericsson Power Modules AB
General Characteristics
• n+1 parallelable
• Input under voltage protection
• Input over voltage shutdown
• Over temperature protection
• Output short-circuit protection
• Remote control
• Highly automated manufacturing ensures quality
• ISO 9001/14001 certified supplier
SSafety Approvals
Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes.
Contents
General Information
Safety Specification
Absolute Maximum Ratings
Product Program
9.6 V, 63 A / 480W Electrical Specification
EMC Specification
Operating Information
Thermal considerations
Connections
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
............................................................. 2
............................................................. 3
............................................................. 4
Ordering No.
PKM 4402NG PI ................................... 5
........................................................... 11
........................................................... 12
........................................................... 14
........................................................... 15
........................................................... 16
........................................................... 18
........................................................... 18
........................................................... 19
E
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
Date
2 (4)
Prepared (also subject responsible if other)
MPM/BY/P Maria Rosendahl
1/1301 - BMR647 Uen
Technical Specification
EN/LZT 146 343
R2B
May
2007
Rev
Reference
2
PKM 4402NG
Rosendahl
MPM/BY/P Maria
PI
IBC
5:1 Ratio,
Input 38-55 V, Output
up to
63A
General Information
Ordering Information
See Contents for individual product ordering numbers.
Option
Positive Remote Control Logic
Lead length 3.69 mm (0.145 in)
Lead length 4.57 mm (0.180 in)
Lead length 2.80 mm (0.110 in)
Baseplate
Case to ground pin (
1
)
Suffix
P
LA
LB
LC
HS
G
Ordering No.
PKM 4402NG PIP
PKM 4402NG PILA
PKM 4402NG PILB
PKM 4402NG PILC
PKM 4402NG PIHS
PKM 4402NGPIHSG
MICBACK
2007-05-16
F
© Ericsson Power Modules AB
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, 6σ (sigma), and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of our products.
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
Note: (1)Case to ground pin only available with baseplate
If several options needed below sequence is to be used LOGIC OPTION
BASEPLATE CASE GROUND PIN LENGTH Example:
PKM4402NGPIPHSGLA
Reliability
The Mean Time Between Failure (MTBF) is calculated at full
output power and an operating ambient temperature (T
A
) of
+40°C, which is a typical condition in Information and
Communication Technology (ICT) equipment. Different
methods could be used to calculate the predicted MTBF
and failure rate which may give different results. Ericsson
Power Modules currently uses Telcordia SR332.
Predicted MTBF for the series is:
-
1.4 million hours according to Telcordia SR332, issue
1, Black box technique.
Telcordia SR332 is a commonly used standard method
intended for reliability calculations in ICT equipment. The
parts count procedure used in this method was originally
modelled on the methods from MIL-HDBK-217F, Reliability
Predictions of Electronic Equipment. It assumes that no
reliability data is available on the actual units and devices
for which the predictions are to be made, i.e. all predictions
are based on generic reliability parameters.
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2002/95/EC and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products include:
-
Lead in high melting temperature type solder (used to
solder the die in semiconductor packages)
-
Lead in glass of electronics components and in
electronic ceramic parts (e.g. fill material in chip
resistors)
-
Lead as an alloying element in copper alloy containing
up to 4% lead by weight (used in connection pins
made of Brass)
E
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
Date
3 (4)
Prepared (also subject responsible if other)
MPM/BY/P Maria Rosendahl
1/1301 - BMR647 Uen
Technical Specification
EN/LZT 146 343
R2B
May
2007
Rev
Reference
3
PKM 4402NG
Rosendahl
MPM/BY/P Maria
PI
Safety Specification
IBC
5:1 Ratio,
Input 38-55 V, Output
up to
63A
MICBACK
2007-05-16
F
© Ericsson Power Modules AB
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with safety
standards IEC/EN/UL60950,
Safety of Information
Technology Equipment.
IEC/EN/UL60950 contains requirements to prevent injury
or damage due to the following hazards:
•
•
•
•
•
•
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
Isolated DC/DC converters
It is recommended that a slow blow fuse with a rating
twice the maximum input current per selected product be
used at the input of each DC/DC converter. If an input filter
is used in the circuit the fuse should be placed in front of
the input filter.
In the rare event of a component problem in the input filter
or in the DC/DC converter that imposes a short circuit on
the input source, this fuse will provide the following
functions:
•
•
Isolate the faulty DC/DC converter from the input
power source so as not to affect the operation of
other parts of the system.
Protect the distribution wiring from excessive
current and power loss thus preventing
hazardous overheating.
On-board DC-DC converters are defined as component
power supplies. As components they cannot fully comply
with the provisions of any Safety requirements without
“Conditions of Acceptability”. It is the responsibility of the
installer to ensure that the final product housing these
components complies with the requirements of all
applicable Safety standards and Directives for the final
product.
Component power supplies for general use should comply
with the requirements in IEC60950, EN60950 and
UL60950
“Safety of information technology equipment”.
There are other more product related standards, e.g.
IEEE802.3af “Ethernet LAN/MAN Data terminal equipment
power”, and ETS300132-2 “Power supply interface at the
input to telecommunications equipment; part 2: DC”, but
all of these standards are based on IEC/EN/UL60950 with
regards to safety.
Ericsson Power Modules DC/DC converters and DC/DC
regulators are UL60950 recognized and certified in
accordance with EN60950.
The flammability rating for the board meets requirements
for V-0 class material according to IEC 60695-11-10.
The products should be installed in the end-use
equipment, in accordance with the requirements of the
ultimate application. Normally the output of the DC/DC
converter is considered as SELV (Safety Extra Low
Voltage) and the input source must be isolated by
minimum Double or Reinforced Insulation from the primary
circuit (AC mains) in accordance with IEC/EN/UL60950.
The galvanic isolation is verified in an electric strength test.
The test voltage (V
iso
) between input and output is
1500 Vdc or 2250 Vdc for 60 seconds (refer to product
specification).
Leakage current is less than 1
μA
at nominal input voltage.
24 V DC systems
The input voltage to the DC/DC converter is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
48 and 60 V DC systems
If the input voltage to the DC/DC converter is 75 Vdc or
less, then the output remains SELV (Safety Extra Low
Voltage) under normal and abnormal operating conditions.
Single fault testing in the input power supply circuit should
be performed with the DC/DC converter connected to
demonstrate that the input voltage does not exceed
75 Vdc.
If the input power source circuit is a DC power system, the
source may be treated as a TNV2 circuit and testing has
demonstrated compliance with SELV limits and isolation
requirements equivalent to Basic Insulation in accordance
with IEC/EN/UL60950.
Non-isolated DC/DC regulators
The input voltage to the DC/DC regulator is SELV (Safety
Extra Low Voltage) and the output remains SELV under
normal and abnormal operating conditions.
E
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
1 (8)
Prepared (also subject responsible if other)
MPM/BK Johan Högberg
2/1301-BMR 647 Uen
Technical Specification
Date
4
PKM 4402NG
Johansson)
MPM/BK (Natalie
PI
IBC
5:1 Ratio,
Input 38-55 V, Output
up to
63A
(MICBACK)
2007-05-16
EN/LZT 146 343
R2B
May
2007
Rev
Reference
C
© Ericsson Power Modules AB
Absolute Maximum Ratings
Characteristics
T
ref
T
S
V
I
V
iso
V
tr
V
RC
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage)
Input voltage transient (t
p
500 ms)
Remote Control pin voltage
(see Operating Information section)
{Positive logic option}
{Negative logic option}
-0.5
-0.5
min
-40
-55
-0.5
typ
max
+125
+125
+60
1500
60
15
15
Unit
°C
°C
V
Vdc
V
V
V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and
performance may degrade in an unspecified manner.
Fundamental Circuit Diagram
+IN
Control
RC
+OUT
-OUT
-IN
Driver
E
Approved
Ericsson Internal
PRODUCT SPECIFICATION
No.
Checked
2 (8)
Prepared (also subject responsible if other)
MPM/BK Johan Högberg
2/1301-BMR 647 Uen
Technical Specification
Date
5
PKM 4402NG
Johansson)
MPM/BK (Natalie
PI
IBC
5:1 Ratio,
Input 38-55 V, Output
up to
63A
(MICBACK)
2007-05-16
EN/LZT 146 343
R2B
May
2007
Rev
Reference
C
© Ericsson Power Modules AB
5:1 Electrical Specification
T
ref
= -30 to +100ºC, V
I
= 38 to 55 V, P
O
= 0 to 480
W
unless otherwise specified under Conditions.
Typical values given at: T
ref
= +25°C, V
I
= 48 V, max P
O
, unless otherwise specified under Conditions.
Characteristics
Conditions
min
typ
V
I
V
Ioff
V
Ion
C
I
P
O
Input voltage range
Turn-off input voltage
Turn-on input voltage
Internal input capacitance
V
I
= 55 V
Output power
V
I
= 48 V
V
I
= 38 V, see Note 2
50 % of max P
O
η
Efficiency
max P
O
50 % of max P
O
, V
I
= 53 V
max P
O
, V
I
= 53 V
P
d
P
li
P
RC
f
s
Power Dissipation
Input idling power
Input standby power
Switching frequency
max P
O
P
O
= 0
W,
V
I
= 48 V
V
I
= 48 V (turned off with RC)
100
0
0
0
97.6
97.2
97.5
97.5
14
4
100
125
See Note 1
Decreasing input voltage
Increasing input voltage
38
29.0
30.8
30.5
35.6
11
PKM 4402NG PI
max
55
31.7
33.9
480
480
460
Unit
V
V
V
μ
F
W
W
W
%
26
8
150
W
W
mW
kHz
V
Oi
Output voltage initial setting and
T
ref
= +25°C, V
I
= 48 V, P
O
= 0
W
accuracy
Output voltage tolerance band
P
O
= 0
W
from min P
O
to max P
O
V
I
= 48 V, Load step 25-75-25 % of
max P
O
, di/dt = 5 A/
μ
s,
see Note 3
9.55
7.1
7.5
9.60
9.65
11.1
11.1
V
V
V
V
V
m
s
V
O
Idling voltage
Load regulation
Load transient
voltage deviation
Load transient recovery time
Ramp-up time
(from 10−90 % of V
Oi
)
0.26
±0.7
0.1
2
4
7
0.1
3
6
0.1
3
0
0
0
70
85
90
90
57
58
0.42
V
tr
t
tr
t
r
t
s
t
f
6
9
ms
ms
m
s
Start-up time
(from V
I
connection to 90% of V
Oi
)
max P
O
4
max P
O
P
O
= 0 W
max P
O
max P
O
I
O
= 0 W
V
I
= 55 V, see Note 4
V
I
= 48 V, see Note 4
V
I
= 38 V
T
ref
< max T
ref
T
ref
= 25ºC, see Note 5
See ripple & noise section, max P
O
T
ref
= +25°C
Shutdown fall time
(from V
I
off to 10% of V
O
)
s
ms
ms
s
45
52
63
100
100
200
A
A
A
A
A
mV
p-p
V
RC start-up time
t
RC
RC shutdown fall time
(from RC off to 10% of V
O
)
I
O
I
lim
I
sc
V
Oac
OVP
Output current
Current limit threshold
Short circuit current
Output ripple & noise
Input over voltage protection
Note 1: The module withstands a input voltage of 57
V for 500 ms
Note 2: the maximum output current is limited to 63
A
Note 3: Output filter 2 x 220
µF, 100 mΩ, tantalum + 33 µF, ceramic
Note 4: the maximum output power is limited to 480
W
Note 5: RMS current in hick-up mode, measured over 3
mΩ
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